1 Table of contents 48

PNEUMATIC CONVEYING

Highly wear-resistant piping system for pneumatic conveying of bulk materials. Pipes, elbows, reducers and special parts are equipped with coupling connections or flanges and are available in various hardness levels and designs.

HIGH WEAR-RESISTANT PIPELINE SYSTEMS FOR THE PNEUMATIC TRANSPORT OF BULK MATERIALS		1
CATALOG		1
IN USE WORLDWIDE		1
HIGH-PERFORMING & RELIABLE		1
SAFE & ECONOMICAL		1
MADE IN GERMANY		1
ESSERTWINPIPES.COM		1
DEUTSCHE VERSION		1
PIPE SYSTEMS WITH COUPLINGS		2
QUICK-FIX		2
PIPES		2
ELBOWS		2
ELBOW OUTLET		2
REDUCER		2
SPECIAL PARTS		2
COUPLINGS + GASKETS		2
ACCESSORIES		2
PIPE SYSTEMS WITH FLANGES		2
OVERVIEW EN1092-1/PN10 Sizes, Types, Shapes		2
PIPES		2
ELBOWS		2
REDUCERS		2
SPECIAL PARTS		2
Plain Flanges EN1092-1/PN10/A		2
Flanges Male/Female + Flat Gaskets EN1092-1/PN10/F+E		2
PIPES		2
ELBOWS		2
REDUCERS		2
ESSERTWINPIPES.COM | 02		2
PIPE SYSTEMS WITH FLANGES		3
Flanges Male/Female + O-Ring EN1092-1/PN10/G+H		3
PIPES		3
ELBOWS		3
REDUCERS		3
SPECIAL PARTS		3
Branches, Adapter for Pipe Diversion Valves		3
PIPES		3
ELBOWS		3
REDUCERS		3
SPECIAL PARTS		3
Tee, Wye		3
Plain Flanges ANSI B16.5 CL 150		3
Gaskets		3
FLAT SEALS + O-RINGS		3
INFORMATION & SERVICES		3
MORE OPTIONS Connection types, Paint, ATEX, Services		3
APPLICATION PARAMETERS Tips for inquiries		3
APPLICATION GLOSSARY Which TWIN PIPES are used where?		3
ESSERTWINPIPES.COM | 03		3
ESSER SERIES		4
THE ESSER PIPE SERIES		4
THREE PERFORMANCE OPTIONS		4
ESSER 400		4
ESSER TWIN 700		4
ESSER TWIN 900		4
The entry into hardened piping systems. Single-layer, internally hardened pipes and elbows for conveying slightly abrasive media. The components are internally hardened up to 45 HRC. The hardness increases linearly from the outer wall to the inner wall.		4
Two-layer pipe system for conveying abrasive material. The inner wear layer is evenly hardened to 63 HRC. The outer pipe is pressure-bearing and protects the inner pipe from torsional or bending forces. In use since 1980 and constantly improved.		4
Double-layer elbows and elbow outlet pipes for conveying highly abrasive material. Used at critical points in the overall conveying line. The inner wear layer is made of special CCI chilled cast iron with a hardness of 67 HRC.		4
ESSERTWINPIPES.COM | 04		4
PIPE SYSTEMS WITH COUPLINGS		5
QUICKFIX - THE SMART PIPE SYSTEM FOR PNEUMATIC CONVEYING APPLICATIONS		5
QUICK		5
FIX		5
ESSERTWINPIPES.COM | 05		5
PIPE SYSTEMS WITH COUPLINGS		6
QUICKFIX - THE SMART PIPE SYSTEM FOR PNEUMATIC CONVEYING APPLICATIONS		6
The QuickFix system enables quick installation. For operating pressures up to 10 bar. Self-centering collar geometry with O-ring. Earthing lugs standard to dissipate static charges.		6
LOOSE		6
EXCHANGE		6
OPEN		6
ESSERTWINPIPES.COM | 06		6
PIPE SYSTEMS WITH COUPLINGS		7
QUICKFIX - THE SMART PIPE SYSTEM FOR PNEUMATIC CONVEYING APPLICATIONS		7
The mix is key...!		7
Flow direction		7
ESSER TWIN 900		7
In a pipe isometry with our QuickFix system, the bends and the bend outlet pipes are always designed to a higher hardness level in order to better protect the critical points from wear. Possible static charges can be dissipated via earthing lugs on the pipe components.		7
ESSER TWIN 700		7
QUICKFIX SYSTEM		8
STRAIGHT PIPES		8
ESSER 400		8
Single-layer, hardened pipes up to 45 HRC. Thick-walled design. Available from nominal diameters DN100 to DN200. Pneumatic operating pressure up to 10 bar / test pressure up to 20 bar.		8
Nominal Size (ND)		8
Part No. / Drawing / Reference		8
Wall Thickness (mm)		8
Weight (kg / m)		8
Length (mm)		8
Weld Collars (Inlet - Outlet)		8
Pneu. NP (Bar)		8
Version		8
100		8
1-0100-108-0018-00		8
7,1		8
20,6		8
200 < L < 6000		8
4,0QF - 4,0QFN		8
Grounding lugs		8
125		8
1-0125-108-0052-00		8
7,1		8
28,8		8
200 < L < 6000		8
6,0QF - 6,0QFN		8
Grounding lugs		8
150		8
1-0150-108-0053-00		8
8,8		8
39,1		8
200 < L < 6000		8
6,0QF - 6,0QFN		8
Grounding lugs		8
200		8
1-0200-108-0025-00		8
8,0		8
48,1		8
200 < L < 6000		8
7,0QF - 7,0QFN		8
Grounding lugs		8
ESSER TWIN 700		8
Double-layered pipes. Inner wall hardened up to 63 HRC. Thick-walled design. Available in nominal diameters from DN80 to DN150. Pneumatic operating pressure up to 10 bar / test pressure up to 20 bar.		8
Nominal Size (ND)		8
Part No. / Drawing / Reference		8
Wall Thickness inside+outside (mm)		8
Weight (kg / m)		8
Length (mm)		8
Weld Collars (Inlet - Outlet)		8
Pneu. NP (Bar)		8
Version		8
1-0080-112-0007-00		8
3,6+3,6		8
17,9		8
200 < L < 6000		8
4,0QF - 4,0QFN		8
Grounding lugs		8
100		8
1-0100-112-0022-00		8
4,5+3,2		8
22,3		8
200 < L < 6000		8
6,0QF - 6,0QFN		8
Grounding lugs		8
125		8
1-0125-112-0016-00		8
5,0+3,2		8
33,6		8
200 < L < 6000		8
6,0QF - 6,0QFN		8
Grounding lugs		8
150		8
1-0150-112-0015-00		8
5,0+4,0		8
46,6		8
200 < L < 6000		8
7,0QF - 7,0QFN		8
Grounding lugs		8
ESSERTWINPIPES.COM | 08		8
QUICKFIX SYSTEM		9
ELBOWS		9
ESSER TWIN 900		9
Double-layer conveyance elbows. Inner wear sleeve made of CCI cast iron with 67 HRC. Outer shell is pressure-resistant. Pneumatic operating pressure up to 10 bar / test pressure up to 20 bar.		9
Nominal Size (ND)		9
Part No. / Drawing / Reference		9
Wall Thickness inside+outside (mm)		9
Weight (kg)		9
Radius (mm)		9
Angle [°]		9
Weld Collars (Inlet - Outlet)		9
Pneu. NP (Bar)		9
Version		9
1-0080-292-0004-00		9
9,0+3,6		9
20,5		9
1000		9
4,0QF - 4,0QFN		9
Grounding lugs		9
1-0080-292-0015-00		9
9,0+3,6		9
15,6		9
1000		9
4,0QF - 4,0QFN		9
Grounding lugs		9
100		9
1-0100-292-0074-00		9
9,0+4,5		9
25,0		9
1000		9
4,0QF - 4,0QFN		9
Grounding lugs		9
100		9
1-0100-292-0075-00		9
9,0+4,5		9
11,2		9
1000		9
4,0QF - 4,0QFN		9
Grounding lugs		9
100		9
1-0100-292-0076-00		9
9,0+4,5		9
6,9		9
1000		9
7,5		9
4,0QF - 4,0QFN		9
Grounding lugs		9
125		9
1-0120-292-0374-00		9
9,0+5,0		9
27,8		9
1000		9
6,0QF - 6,0QFN		9
Grounding lugs		9
125		9
1-0120-292-0375-00		9
9,0+5,0		9
17,1		9
1000		9
6,0QF - 6,0QFN		9
Grounding lugs		9
125		9
1-0120-292-0376-00		9
9,0+7,1		9
11,7		9
1000		9
7,5		9
6,0QF - 6,0QFN		9
Grounding lugs		9
150		9
1-0150-292-0251-00		9
9,0+7,1		9
43,7		9
1000		9
7,0QF - 7,0QFN		9
Grounding lugs		9
150		9
1-0150-292-0254-00		9
9,0+7,1		9
25,2		9
1000		9
7,0QF - 7,0QFN		9
Grounding lugs		9
150		9
1-0150-292-0255-00		9
9,0+7,1		9
16,1		9
1000		9
7,5		9
7,0QF - 7,0QFN		9
Grounding lugs		9
The maximum available degree is 30°. Smaller degrees that are not listed are available on request.		9
ESSERTWINPIPES.COM | 09		9
QUICKFIX SYSTEM		10
ELBOWS		10
ESSER TWIN 900		10
Double-layer conveyance elbows. Inner wear sleeve made of CCI cast iron with 67 HRC. Outer shell is pressure-resistant. Pneumatic operating pressure up to 10 bar / test pressure up to 20 bar.		10
Nominal Size (ND)		10
Part No. / Drawing / Reference		10
Wall Thickness inside+outside (mm)		10
Weight (kg)		10
Radius (mm)		10
Angle [°]		10
Weld Collars (Inlet - Outlet)		10
Pneu. NP (Bar)		10
Version		10
150		10
1-0150-292-0252-00		10
9,0+7,1		10
71,4		10
1500		10
7,0QF - 7,0QFN		10
Grounding lugs		10
150		10
1-0150-292-0253-00		10
9,0+7,1		10
35,3		10
1500		10
7,0QF - 7,0QFN		10
Grounding lugs		10
150		10
1-0150-292-0256-00		10
9,0+7,1		10
20,5		10
1500		10
7,5		10
7,0QF - 7,0QFN		10
Grounding lugs		10
The maximum available degree is 30°. Smaller degrees that are not listed are available on request.		10
Nominal Size (ND)		10
Part No. / Drawing / Reference		10
Wall Thickness inside+outside (mm)		10
Weight (kg)		10
Radius (mm)		10
Angle [°]		10
Weld Collars Inlet - Outlet		10
Pneu. NP (Bar)		10
Version		10
200		10
1-0200-290-0019-00		10
9,0+6,3		10
101,0		10
2000		10
8,0QF - 8,0QFN		10
The maximum available degree is 30°. Smaller degrees that are not listed are available on request.		10
ESSERTWINPIPES.COM | 10		10
QUICKFIX SYSTEM		11
ELBOW OUTLET - STRAIGHT RUN PIPE		11
ESSER TWIN 900		11
ELBOW OUTLET		11
Double-layer conveyance pipes. Inner wear sleeves made of CCI cast iron with 67 HRC. Outer shell pressure-resistant. Pneumatic operating pressure up to 10 bar / test pressure up to 20 bar.		11
Nominal Size (ND)		11
Part No. / Drawing / Reference		11
Wall Thickness inside+outside (mm)		11
Weight (kg / m)		11
Length (mm)		11
Weld Collars Inlet - Outlet		11
Pneu. NP (Bar)		11
Version		11
1-0080-150-0002-00		11
9,0+3,2		11
9,4		11
300		11
4,0QF - 4,0QFN		11
Grounding lugs		11
100		11
1-0100-150-0037-00		11
10,0+4,0		11
12,7		11
300		11
4,0QF - 4,0QFN		11
Grounding lugs		11
125		11
1-0120-150-0148-00		11
7,0+3,2		11
20,3		11
500		11
6,0QF - 6,0QFN		11
Grounding lugs		11
150		11
1-0150-150-0040-02		11
6,0+5,0		11
31,0		11
500		11
7,0QF - 7,0QFN		11
Grounding lugs		11
ESSERTWINPIPES.COM | 11		11
QUICKFIX SYSTEM		12
REDUCERS		12
ESSER TWIN 700		12
Nom.Size (ND1)		12
Nom.Size (ND2)		12
Part No. / Drawing / Reference		12
Weight (kg / m)		12
Length (mm)		12
Inlet		12
Outlet		12
Pneu. NP (Bar)		12
Version		12
125		12
100		12
1-0125-210-0130-00		12
4,0+4,0		12
26,0		12
1000		12
6,0QF		12
4,0QFN		12
Grounding lugs		12
ESSER TWIN PIPES reducers can be manufactured in a wide range of combinations of nominal diameters.		12
ND100 4.0"		12
ND80 3.0"		12
Contact us - we will be happy to advise you.		12
ND125 5.0"		12
ND100 4.0"		12
ND125 5.0"		12
ND80 3.0"		12
ND150 6.0"		12
ND125 5.0"		12
ND150 6.0"		12
ND100 4.0"		12
ND150 6.0"		12
ND80 3.0"		12
ND200 8.0”		12
ND150 6.0"		12
ND200 8.0"		12
ND125 5.0"		12
ND200 8.0"		12
ND100 4.0"		12
QUICKFIX SYSTEM		13
SPECIAL PARTS		13
The Quick-Fix system can be embedded in existing systems or pipelines using adapter pipes. ESSER TWIN PIPES can be equipped with a wide variety of flange and collar connections.		13
ESSER TWIN 700		13
Adapter - Fixed flange EN1092-1/01A/PN10 to Quick-Fix		13
Nom. Size (ND)		13
Part No. / Drawing / Reference		13
Weight (kg/m)		13
Length (mm)		13
Outlet		13
Pneu. NP (Bar)		13
Version		13
1-0080-114-0066-00		13
3,6+3,6		13
20,8		13
200 < L < 6000		13
Fixed flange BC.Ø160, 8 x Ø18		13
4,0QFN		13
Grounding lugs		13
100		13
1-0100-114-0195-00		13
4,5+3,2		13
25,8		13
200 < L < 6000		13
Fixed flange BC.Ø180, 8 x Ø18		13
4,0QFN		13
Grounding lugs		13
125		13
1-0125-114-0205-00		13
5,0+3,2		13
37,9		13
200 < L < 6000		13
Fixed flange BC.Ø210, 8 x Ø18		13
6,0QFN		13
Grounding lugs		13
150		13
1-0150-114-0122-00		13
5,0+4,0		13
47,3		13
200 < L < 6000		13
Fixed flange BC.Ø240, 8 x Ø22		13
7,0QFN		13
Grounding lugs		13
QUICKFIX SYSTEM		14
SPECIAL PARTS		14
ESSER TWIN 700		14
Adapter - QuickFix to fixed flange EN1092-1/01A/PN10		14
Nom. Size (ND)		14
Part No. / Drawing / Reference		14
Weight (kg/m)		14
Length (mm)		14
Inlet		14
Outlet (EN1092-1 / A / PN10)		14
Pneu. NP (Bar)		14
Version		14
1-0080-114-0069-00		14
3,6+3,6		14
20,8		14
200 < L < 6000		14
4,0QF		14
Fixed flange BC.Ø160, 8 x Ø18		14
Grounding lugs		14
100		14
1-0100-114-0198-00		14
4,5+3,2		14
25,8		14
200 < L < 6000		14
4,0QF		14
Fixed flange BC.Ø180, 8 x Ø18		14
Grounding lugs		14
125		14
1-0125-114-0213-00		14
5,0+3,2		14
37,9		14
200 < L < 6000		14
6,0QF		14
Fixed flange BC.Ø210, 8 x Ø18		14
Grounding lugs		14
150		14
1-0150-114-0121-00		14
5,0+4,0		14
47,3		14
200 < L < 6000		14
7,0QF		14
Fixed flange BC.Ø240, 8 x Ø22		14
Grounding lugs		14
ESSER 400		14
Adapter - Fixed flange WN Rd6a/01A/PN10 to Quick-Fix		14
Nominal Size (ND)		14
Part No. / Drawing / Reference		14
Wall thickness(mm)		14
Weight (kg/m)		14
Length (mm)		14
Outlet		14
Pneu. NP (Bar)		14
Version		14
200		14
1-0200-108-0040-00		14
8,0		14
58,5		14
200 < L < 6000		14
Fixed flange BC.Ø353, 8 x Ø22		14
7,0QFN		14
Grounding lugs		14
QUICKFIX SYSTEM		15
SPECIAL PARTS		15
ESSER TWIN 700		15
Adapter - Fixed flange WN Rd6a/01A/PN10 to Quick-Fix		15
Nom. Size (ND)		15
Part No. / Drawing / Reference		15
Weight (kg/m)		15
Length (mm)		15
Inlet (Rd6a / A)		15
Outlet		15
Pneu. NP (Bar)		15
Version		15
125		15
1-125-114-0210-00		15
5,0+3,2		15
38,5		15
200 < L < 6000		15
Fixed flange BC.Ø253, 8 x Ø18		15
6,0QFN		15
Grounding lugs		15
ESSER TWIN 700		15
Adapter - QuickFix to fixed flange WN Rd6a/01A/PN10		15
Nom. Size (ND)		15
Part No. / Drawing / Reference		15
Weight (kg/m)		15
Length (mm)		15
Inlet		15
Outlet (Rd6a / A)		15
Pneu. NP (Bar)		15
Version		15
1-0080-114-0067-00		15
3,6+3,6		15
200 < L < 6000		15
4,0QF		15
Fixed flange BC.Ø207, 8 x Ø18		15
Grounding lugs		15
ESSERTWINPIPES.COM | 15		15
QUICKFIX SYSTEM		16
SPECIAL PARTS		16
ESSER TWIN 700		16
PIPES WITH CLEANING PORTS		16
Nominal Size (ND)		16
Part No. / Drawing / Reference		16
Weight (kg/m)		16
Length (mm)		16
Weld Collars (Inlet - Outlet)		16
Pneu. NP (Bar)		16
Version		16
100		16
1-0100-175-0110-00		16
4,0+4,0		16
27,2		16
1000		16
4,0QF - 4,0QFN		16
Grounding lugs		16
125		16
1-0125-175-0052-00		16
4,0+4,0		16
20,3		16
600		16
6,0QF - 6,0QFN		16
Grounding lugs		16
150		16
1-0150-175-0080-03		16
4,0+4,0		16
44,2		16
1000		16
7,0QF - 7,0QFN		16
Grounding lugs		16
ESSER TWIN 700		16
Truck Hose Adapter		16
Nominal Size (ND)		16
Part No. / Drawing / Reference		16
Weight (kg/m)		16
Length (mm)		16
Inlet		16
Outlet		16
Pneu. NP (Bar)		16
100		16
1-0100-120-0085-00		16
4,5+3,2		16
22,5		16
500 < L < 1000		16
Storz A		16
4,0QFN		16
ESSERTWINPIPES.COM | 16		16
QUICKFIX SYSTEM		17
CONNECTION ACCESSORIES		17
COUPLINGS		17
Size		17
Part No. / Drawing / Reference		17
Weight (kg)		17
Version		17
4,0		17
1-0100-520-0012-00		17
4,0		17
galvanized		17
6,0		17
1-0150-520-0017-00		17
5,7		17
galvanized		17
7,0		17
1-0200-520-0007-00		17
5,7		17
galvanized		17
8,0		17
1-0200-520-0008-00		17
8,9		17
galvanized		17
GASKETS		17
Size		17
Part No. / Drawing / Reference		17
Shape		17
Hardness		17
4,0		17
8-0626-510-0122-55		17
O-Ring		17
NBR70		17
6,0		17
8-0626-510-1683-00		17
O-Ring		17
NBR70		17
7,0		17
2-0200-510-0010-00		17
Profile gasket		17
NBR70		17
8,0		17
8-0626-510-0238-06		17
O-Ring		17
NBR70		17
SAFETY		17
Part No. / Drawing / Reference		17
Safety pin		17
3-0019-032-0001-00		17
110		17
ESSERTWINPIPES.COM | 17		17
QUICKFIX SYSTEM		18
CONNECTION ACCESSORIES		18
EARTHING STRAPS		18
Length		18
Part No. / Drawing / Reference		18
Conductor Nominal cross-section / Ampere		18
Conductor class		18
Bore / Version		18
300		18
5-0000-300-0000-00		18
16 mm² / 120 A		18
2 x M8 / tin-plated		18
500		18
5-0000-300-0000-01		18
16 mm² / 120 A		18
2 x M8 / tin-plated		18
SCREW MATERIAL FOR EARTHING STRAP		18
Description		18
Part No. / Drawing / Reference		18
Type		18
Version		18
SCREW DIN 933/8.8		18
8-0534-016-0933-08		18
M8 x 16		18
galvanized		18
NUT DIN 934/8		18
8-0534-008-0934-00		18
M8		18
galvanized		18
TOOTH WASHER DIN 6797 / A		18
8-0800-000-6797-84		18
M8		18
galvanized		18
ESSERTWINPIPES.COM | 18		18
PIPELINE SYSTEMS WITH FLANGES		19
PIPE PARTS WITH FLANGE		19
FLANGE		19
PIPES		19
ESSERTWINPIPES.COM | 19		19
PIPELINE SYSTEMS WITH FLANGES		20
FLANGES ACC. TO EN1092-1/PN10		20
Overview Sizes		20
ØBC.		20
ØOD		20
EN1092-1 / NP10		20
ND		20
Bore hole circle Ø BC (mm)		20
Quantity		20
Ø d (mm)		20
Ø OD (mm)		20
160		20
200		20
100		20
180		20
220		20
125		20
210		20
250		20
150		20
240		20
285		20
200		20
295		20
340		20
Overview Types		20
ESSERTWINPIPES.COM | 20		20
PIPELINE SYSTEMS WITH FLANGE		21
FLANGES ACC. TO EN1092-1/PN10		21
Overview Shapes		21
Sealing surface A		21
ND		21
ND		21
Gasket		21
Sealing surface E		21
ND		21
ND		21
Sealing surface F		21
ND		21
ND		21
Gasket		21
Sealing surface G		21
ND		21
ND		21
Sealing surface H		21
ND		21
ND		21
Gasket		21
ESSERTWINPIPES.COM | 21		21
PIPELINE SYSTEMS WITH FLANGES - EN1092-1/PN10		22
STRAIGHT PIPES		22
PLAIN FLANGES - SEALING SURFACE A		22
Pipes with fixed flanges or weld collar and loose flanges. The sealing surface is plain (A). Flat gaskets are used as sealing elements. Flange sizes according to standard table PN10. Design in accordance with PED 2014/68/EU, Article 4 Paragraph 3 (Category 0).		22
ESSER 400		22
Single-layer, hardened tubes up to 45 HRC. Thick-walled design.		22
Nom. Size (ND)		22
Part No. / Drawing / Reference		22
Wall thickness (mm)		22
Weight (kg/m)		22
Length (mm)		22
Fixed flange A (EN1092-1)		22
Fixed Flange A (EN1092-1)		22
Pneu. NP (Bar)		22
1-0080-108-0014-00		22
7,1		22
22,1		22
200 < L < 6000		22
BC.Ø160, 8 x Ø18		22
BC.Ø160, 8 x Ø18		22
Further nominal sizes on request		22
ESSER TWIN 700		22
Double-layered pipes. Inner wall hardened up to 63 HRC. Thick-walled design.		22
Nom. Size (ND)		22
Part No. / Drawing / Reference		22
Wall thickness inside+outside (mm)		22
Weight (kg/m)		22
Length (mm)		22
Fixed flange A (EN1092-1)		22
Fixed Flange A (EN1092-1)		22
Pneu. NP (Bar)		22
1-0080-111-0001-00		22
3,6+3,6		22
23,2		22
200 < L < 6000		22
BC.Ø160, 8 x Ø18		22
BC.Ø160, 8 x Ø18		22
100		22
1-0100-111-0063-00		22
4,5+3,2		22
28,3		22
200 < L < 6000		22
BC.Ø180, 8 x Ø18		22
BC.Ø180, 8 x Ø18		22
125		22
1-0125-111-0002-00		22
5,0+3,2		22
38,5		22
200 < L < 6000		22
BC.Ø210, 8 x Ø18		22
BC.Ø210, 8 x Ø18		22
150		22
1-0150-111-0003-00		22
5,0+4,0		22
53,4		22
200 < L < 6000		22
BC.Ø240, 8 x Ø22		22
BC.Ø240, 8 x Ø22		22
ESSERTWINPIPES.COM | 22		22
PIPELINE SYSTEMS WITH FLANGES - EN1092-1/PN10		23
STRAIGHT PIPES		23
PLAIN FLANGES - SEALING SURFACE A		23
ESSER 400		23
Single-layer, hardened tubes up to 45 HRC. Thick-walled design.		23
Nom. Size (ND)		23
Part No. / Drawing / Reference		23
Wall thickness (mm)		23
Weight (kg/m)		23
Length (mm)		23
Fixed flange A (EN1092-1)		23
Collar A/Loose Flange (EN1092-1)		23
Pneu. NP (Bar)		23
1-0080-108-0014-00		23
7,1		23
22,1		23
200 < L < 6000		23
BC.Ø160, 8 x Ø18		23
BC.Ø160, 8 x Ø18		23
100		23
1-0100-108-0009-00		23
7,1		23
27,3		23
200 < L < 6000		23
BC.Ø180, 8 x Ø18		23
BC.Ø180, 8 x Ø18		23
125		23
1-0125-108-0040-00		23
7,1		23
35,2		23
200 < L < 6000		23
BC.Ø210, 8 x Ø18		23
BC.Ø210, 8 x Ø18		23
200		23
1-0200-108-0035-00		23
8,0		23
61,6		23
200 < L < 6000		23
BC.Ø295, 12 x Ø22		23
BC.Ø295, 12 x Ø22		23
ESSER TWIN 700		23
Double-layered pipes. Inner wall hardened up to 63 HRC. Thick-walled design.		23
Nom. Size (ND)		23
Part No. / Drawing / Reference		23
Wall thickness inside+outside (mm)		23
Weight (kg/m)		23
Length (mm)		23
Fixed flange A (EN1092-1)		23
Collar A/Loose Flange (EN1092-1)		23
Pneu. NP (Bar)		23
1-0080-111-0004-00		23
3,6+3,6		23
20,5		23
200 < L < 6000		23
BC.Ø160, 8 x Ø18		23
BC.Ø160, 8 x Ø18		23
100		23
1-0100-111-0002-00		23
4,5+3,2		23
30,0		23
200 < L < 6000		23
BC.Ø180, 8 x Ø18		23
BC.Ø180, 8 x Ø18		23
125		23
1-0125-111-0025-00		23
5,0+3,2		23
33,3		23
200 < L < 6000		23
BC.Ø210, 8 x Ø18		23
BC.Ø210, 8 x Ø18		23
150		23
1-0150-111-0002-00		23
5,0+4,0		23
49,7		23
200 < L < 6000		23
BC.Ø240, 8 x Ø22		23
BC.Ø240, 8 x Ø22		23
ESSERTWINPIPES.COM | 23		23
PIPELINE SYSTEMS WITH FLANGES - EN1092-1/PN10		24
STRAIGHT PIPES		24
PLAIN FLANGES - SEALING SURFACE A		24
ESSER TWIN 700		24
Double-layer pipes made of composite steel. Inner wall hardened to 63 HRC. Maximum length 3000 mm.		24
Nom. Size (ND)		24
Part No. / Drawing / Reference		24
Wall thickness inside+outside (mm)		24
Weight (kg/m)		24
Length (mm)		24
Fixed flange A (EN1092-1)		24
Collar A/Loose Flange (EN1092-1)		24
Pneu. NP (Bar)		24
200		24
1-0200-156-0010-00		24
4,0+4,0		24
62,5		24
200 < L < 3000		24
BC.Ø295, 12 x Ø22		24
BC.Ø295, 12 x Ø22		24
ESSER TWIN 700		24
Double-layered pipes. Inner wall hardened up to 63 HRC. Thick-walled design.		24
Nom. Size (ND)		24
Part No. / Drawing / Reference		24
Wall thickness inside+outside (mm)		24
Weight (kg/m)		24
Length (mm)		24
Collar A/Loose Flange (EN1092-1)		24
Collar A/Loose Flange (EN1092-1)		24
Pneu. NP (Bar)		24
1-0080-111-0007-00		24
3,6+3,6		24
24,3		24
200 < L < 6000		24
BC.Ø160, 8 x Ø18		24
BC.Ø160, 8 x Ø18		24
100		24
1-0100-111-0110-00		24
4,5+3,2		24
31,3		24
200 < L < 6000		24
BC.Ø180, 8 x Ø18		24
BC.Ø180, 8 x Ø18		24
125		24
1-0125-111-0028-00		24
5,0+3,2		24
40,5		24
200 < L < 6000		24
BC.Ø210, 8 x Ø18		24
BC.Ø210, 8 x Ø18		24
150		24
1-0150-111-0001-00		24
5,0+4,0		24
49,4		24
200 < L < 6000		24
BC.Ø240, 8 x Ø22		24
BC.Ø240, 8 x Ø22		24
ESSERTWINPIPES.COM | 24		24
PIPELINE SYSTEMS WITH FLANGES - EN1092-1/PN10		25
ELBOWS		25
PLAIN FLANGES - SEALING SURFACE A		25
ESSER TWIN 700		25
Double-layered elbow. Inside wall hardened up to 63 HRC. Thick-walled design.		25
Nom. Size (ND)		25
Part No. / Drawing / Reference		25
Wall thickness inside+outside (mm)		25
Weight (kg)		25
Radius (mm)		25
Angle [°]		25
Fixed flange A (EN1092-1)		25
Fixed flange A (EN1092-1)		25
Pneu. NP (Bar)		25
1-0080-263-0084-00		25
7,1+3,2		25
30,5		25
500		25
BC.Ø160, 8 x Ø18		25
BC.Ø160, 8 x Ø18		25
Other nominal sizes or radii on request.		25
ESSER TWIN 900		25
Double-layered elbow. Inner wear sleeve made of CCI cast iron with 67 HRC. Outer elbow pressure-resistant.		25
Nom. Size (ND)		25
Part No. / Drawing / Reference		25
Wall thickness inside+outside (mm)		25
Weight (kg)		25
Radius (mm)		25
Angle [°]		25
Fixed flange A (EN1092-1)		25
Fixed flange A (EN1092-1)		25
Pneu. NP (Bar)		25
100		25
1-0100-292-0100-00		25
9,0+4,5		25
33,4		25
1000		25
BC.Ø180, 8 x Ø18		25
BC.Ø180, 8 x Ø18		25
Maximum angle for ESSER TWIN 900 = 30°. Other nominal sizes on request.		25
ESSER 400		25
Single-layer, hardened elbows up to 45 HRC. Thick-walled design.		25
Nom. Size (ND)		25
Part No. / Drawing / Reference		25
Wall thickness inside+outside (mm)		25
Weight (kg)		25
Radius (mm)		25
Angle [°]		25
Fixed flange A (EN1092-1)		25
Collar A/Loose flange (EN1092-1)		25
pneu. NP (Bar)		25
125		25
1-0125-276-0059-00		25
7,1		25
48,0		25
1000		25
BC.Ø210, 8 x Ø18		25
BC.Ø210, 8 x Ø18		25
125		25
1-0125-276-0060-00		25
7,1		25
30,8		25
1000		25
BC.Ø210, 8 x Ø18		25
BC.Ø210, 8 x Ø18		25
Other nominal sizes or other angles on request.		25
ESSERTWINPIPES.COM | 25		25
PIPELINE SYSTEMS WITH FLANGES - EN1092-1/PN10		26
ELBOWS		26
PLAIN FLANGES - SEALING SURFACE A		26
ESSER TWIN 700		26
Double-layered elbow. Inside wall hardened up to 63 HRC. Thick-walled design.		26
Nom. Size (ND)		26
Part No. / Drawing / Reference		26
Wall thickness inside+outside (mm)		26
Weight (kg)		26
Radius (mm)		26
Angle [°]		26
Fixed flange A (EN1092-1)		26
Collar A/Loose flange (EN1092-1)		26
Pneu. NP (Bar)		26
1-0080-260-0022-00		26
7,1+3,2		26
27,2		26
500		26
BC.Ø160, 8 x Ø18		26
BC.Ø160, 8 x Ø18		26
1-0080-260-0060-00		26
7,1+3,2		26
20,5		26
500		26
BC.Ø160, 8 x Ø18		26
BC.Ø160, 8 x Ø18		26
1-0080-260-0080-00		26
7,1+3,2		26
15,1		26
500		26
BC.Ø160, 8 x Ø18		26
BC.Ø160, 8 x Ø18		26
100		26
1-0100-263-0061-01		26
5,0+3,2		26
25,8		26
500		26
BC.Ø180, 8 x Ø18		26
BC.Ø180, 8 x Ø18		26
100		26
1-0100-263-0061-03		26
5,0+3,2		26
17,4		26
500		26
BC.Ø180, 8 x Ø18		26
BC.Ø180, 8 x Ø18		26
100		26
1-0100-263-0061-02		26
5,0+3,2		26
14,5		26
500		26
BC.Ø180, 8 x Ø18		26
BC.Ø180, 8 x Ø18		26
125		26
1-0125-263-0215-00		26
7,1+3,6		26
40,0		26
500		26
BC.Ø210, 8 x Ø18		26
BC.Ø210, 8 x Ø18		26
Nom. Size (ND)		26
Part No. / Drawing / Reference		26
Wall thickness inside+outside (mm)		26
Weight (kg)		26
Radius (mm)		26
Angle [°]		26
Fixed flange A (EN1092-1)		26
Collar A/Loose flange (EN1092-1)		26
Pneu. NP (Bar)		26
1-0080-263-0051-00		26
7,1+3,2		26
46,2		26
1000		26
BC.Ø160, 8 x Ø18		26
BC.Ø160, 8 x Ø18		26
1-0080-263-0053-00		26
7,1+3,2		26
25,1		26
1000		26
BC.Ø160, 8 x Ø18		26
BC.Ø160, 8 x Ø18		26
100		26
1-0100-263-0037-00		26
4,5+3,2		26
43,1		26
1000		26
BC.Ø180, 8 x Ø18		26
BC.Ø180, 8 x Ø18		26
100		26
1-0100-263-0037-08		26
4,5+3,2		26
43,1		26
1000		26
BC.Ø180, 8 x Ø18		26
BC.Ø180, 8 x Ø18		26
100		26
1-0100-263-0037-05		26
4,5+3,2		26
43,1		26
1000		26
BC.Ø180, 8 x Ø18		26
BC.Ø180, 8 x Ø18		26
125		26
1-0125-263-0237-00		26
4,5+3,6		26
56,8		26
1000		26
BC.Ø210, 8 x Ø18		26
BC.Ø210, 8 x Ø18		26
Other nominal sizes or other angles on request.		26
ESSERTWINPIPES.COM | 26		26
PIPELINE SYSTEMS WITH FLANGES - EN1092-1/PN10		27
ELBOWS		27
PLAIN FLANGES - SEALING SURFACE A		27
ESSER TWIN 700		27
Double-layered elbow. Inside wall hardened up to 63 HRC. Thick-walled design.		27
Nom. Size (ND)		27
Part No. / Drawing / Reference		27
Wall thickness inside+outside (mm)		27
Weight (kg)		27
Radius (mm)		27
Angle [°]		27
Collar A/Loose flange (EN1092-1)		27
Collar A/Loose flange (EN1092-1)		27
Pneu. NP (Bar)		27
1-0080-260-0084-00		27
7,1+3,2		27
26,3		27
500		27
BC.Ø160, 8 x Ø18		27
BC.Ø160, 8 x Ø18		27
100		27
1-0100-263-0062-00		27
5,0+3,2		27
27,9		27
500		27
BC.Ø180, 8 x Ø18		27
BC.Ø180, 8 x Ø18		27
Nom. Size (ND)		27
Part No. / Drawing / Reference		27
Wall thickness inside+outside (mm)		27
Weight (kg)		27
Radius (mm)		27
Angle [°]		27
Collar A/Loose flange (EN1092-1)		27
Collar A/Loose flange (EN1092-1)		27
Pneu. NP (Bar)		27
1-0080-263-0095-00		27
7,1+3,2		27
46,2		27
1000		27
BC.Ø160, 8 x Ø18		27
BC.Ø160, 8 x Ø18		27
100		27
1-0100-263-0086-00		27
4,5+3,2		27
72,4		27
1000		27
BC.Ø180, 8 x Ø18		27
BC.Ø180, 8 x Ø18		27
Nom. Size (ND)		27
Part No. / Drawing / Reference		27
Wall thickness inside+outside (mm)		27
Weight (kg)		27
Radius (mm)		27
Angle [°]		27
Collar A/Loose flange (EN1092-1)		27
Collar A/Loose flange (EN1092-1)		27
pneu. NP (Bar)		27
100		27
1-0100-263-0240-00		27
4,5+3,2		27
78,8		27
1500		27
BC.Ø180, 8 x Ø18		27
BC.Ø180, 8 x Ø18		27
Other nominal sizes or other angles on request.		27
ESSERTWINPIPES.COM | 27		27
PIPELINE SYSTEMS WITH FLANGES - EN1092-1/PN10		28
REDUCERS		28
PLAIN FLANGES - SEALING SURFACE A		28
ESSER TWIN 700		28
Double-layer reducers made of composite steel. Inner tube hardened up to 63 HRC.		28
Nom. Size (ND1)		28
Nom. Size (ND2)		28
Part No. / Drawing / Reference		28
Wall thickness inside+outside (mm)		28
Weight (kg)		28
Length (mm)		28
Fixed flange A (EN1092-1)		28
Fixed flange A (EN1092-1)		28
Pneu. NP (Bar)		28
150		28
125		28
1-0150-210-0264-00		28
4,0+4,0		28
42,0		28
1000		28
BC.Ø240, 8 x Ø22		28
BC.Ø210, 8 x Ø18		28
Nom. Size (ND1)		28
Nom. Size (ND2)		28
Part No. / Drawing / Reference		28
Wall thickness inside+outside (mm)		28
Weight (kg)		28
Length (mm)		28
Collar A/Loose flange (EN1092-1)		28
Fixed flange A (EN1092-1)		28
Pneu. NP (Bar)		28
200		28
100		28
1-0200-210-0016-00		28
4,0+4,0		28
42,0		28
1000		28
BC.Ø295, 8 x Ø22		28
BC.Ø180, 8 x Ø18		28
Nom. Size (ND1)		28
Nom. Size (ND2)		28
Part No. / Drawing / Reference		28
Wall thickness inside+outside (mm)		28
Weight (kg)		28
Length (mm)		28
Collar A/Loose flange (EN1092-1)		28
Fixed flange A (EN1092-1)		28
Pneu. NP (Bar)		28
250		28
200		28
1-0250-210-0021-00		28
4,0+4,0		28
85,3		28
1300		28
BC.Ø350, 12 x Ø22		28
BC.Ø295, 8 x Ø22		28
Other nominal size combinations and lengths on request.		28
ESSERTWINPIPES.COM | 28		28
PIPELINE SYSTEMS WITH FLANGES - EN1092-1/PN10		29
SPECIAL PARTS		29
PLAIN FLANGES - SEALING SURFACE A		29
ESSER TWIN 700		29
Double-layer branch pipe made of composite steel. With welded-on reinforcement plate in the direction of flow. Inner layer hardened up to 63 HRC. Thick-walled design.		29
Nom. Size (ND)		29
Part No. / Drawing / Reference		29
Wall thickness inside+outside (mm)		29
Weight (kg)		29
Length (mm)		29
Branch [°]		29
Fixed flange A (EN1092-1)		29
Collar A/Loose flange (EN1092-1)		29
Pneu. NP (Bar)		29
100		29
1-0100-175-0111-00		29
4,0+4,0		29
39,9		29
745		29
BC.Ø180, 8 x Ø18		29
2 x BC.Ø180, 8 x Ø18		29
ESSER TWIN 700		29
TRUCK HOSE ADAPTER		29
Adapter with Storz A coupling for connection between silo pipe and truck hose. Double-layer pipe. Inner pipe hardened up to 63 HRC. Thick-walled design.		29
Nom. Size (ND)		29
Part No. / Drawing / Reference		29
Wall thickness inside+outside (mm)		29
Weight (kg)		29
Length (mm)		29
Hose coupling		29
Fixed flange A (EN1092-1)		29
Pneu. NP (Bar)		29
100		29
1-0100-120-0088-01		29
4,5+3,2		29
17,4		29
500 < L < 1000		29
Storz A		29
BC.Ø180, 8 x Ø18		29
ESSERTWINPIPES.COM | 29		29
PIPE SYSTEMS WITH FLANGES - EN1092-1/PN10		30
STRAIGHT PIPES		30
MALE/FEMALE-FLANGES - SEALING SURFACE F+E		30
Pipe elements with fixed flanges or collar and loose flanges. Male-Female sealing surface geometry (F+E) is centering. Flat gaskets are used as sealing elements. Flange sizes according to standard table PN10. Design in accordance with PED 2014/68/EU, Article 4 Paragraph 3 (Category 0).		30
ESSER TWIN 700		30
Double-layered pipes. Inner wall hardened up to 63 HRC. Thick-walled design. Centering sealing surface geometry.		30
Nom. Size (ND)		30
Part No. / Drawing / Reference		30
Wall thickness inside+outside (mm)		30
Weight (kg/m)		30
Length (mm)		30
Fixed flange F (EN1092-1)		30
Collar E/Loose Flange (EN1092-1)		30
Pneu. NP (Bar)		30
100		30
1-0100-111-0107-00		30
4,5+3,2		30
29,8		30
200 < L < 6000		30
BC.Ø180, 8 x Ø18		30
BC.Ø180, 8 x Ø18		30
ESSER TWIN 700		30
Double-layered pipes. Inner wall hardened up to 63 HRC. Thick-walled design. Centering sealing surface geometry. Version with earthing lugs to dissipate static charges.		30
Nom. Size (ND)		30
Part No. / Drawing / Reference		30
Wall thickness inside+outside (mm)		30
Weight (kg/m)		30
Length (mm)		30
Fixed flange F (EN1092-1)		30
Collar E/Loose Flange (EN1092-1)		30
Pneu. NP (Bar)		30
125		30
1-0125-111-0058-00		30
5,0+3,2		30
38,3		30
200 < L < 6000		30
BC.Ø210, 8 x Ø18		30
BC.Ø210, 8 x Ø18		30
Other nominal sizes on request. For earthing straps, see page 18.		30
ESSERTWINPIPES.COM | 30		30
PIPE SYSTEMS WITH FLANGES - EN1092-1/PN10		31
ELBOWS		31
MALE/FEMALE-FLANGES - SEALING SURFACE F+E		31
ESSER TWIN 700		31
Double-layered elbows. Inner wall hardened up to 63 HRC. Thick-walled design. Centering sealing surface geometry. Version with earthing lugs to dissipate static charges.		31
Nom. Size (ND)		31
Part No. / Drawing / Reference		31
Wall thickness inside+outside (mm)		31
Weight (kg)		31
Radius (mm)		31
Angle [°]		31
Fixed flange F (EN1092-1)		31
Collar E/Loose Flange (EN1092-1)		31
Pneu. NP (Bar)		31
125		31
1-0125-263-0268-00		31
4,5+3,6		31
32,1		31
1000		31
BC.Ø210, 8 x Ø18		31
BC.Ø210, 8 x Ø18		31
125		31
1-0125-263-0271-00		31
4,5+3,2		31
25,2		31
1000		31
BC.Ø210, 8 x Ø18		31
BC.Ø210, 8 x Ø18		31
Other nominal sizes or other angles on request. For earthing straps, see page 18.		31
ESSERTWINPIPES.COM | 31		31
PIPE SYSTEMS WITH FLANGES - EN1092-1/PN10		32
REDUCERS		32
MALE/FEMALE-FLANGES - SEALING SURFACE F+E		32
ESSER TWIN 700		32
Double-layer reducers made of composite steel. Inner wall hardened up to 63 HRC.		32
Nom. Size (ND1)		32
Nom. Size (ND2)		32
Part No. / Drawing / Reference		32
Wall thickness inside+outside (mm)		32
Weight (kg)		32
Length (mm)		32
Fixed flange F (EN1092-1)		32
Collar E/Loose flange (EN1092-1)		32
Pneu. NP (Bar)		32
125		32
100		32
1-0125-210-0123-00		32
4,0+4,0		32
35,3		32
1000		32
BC.Ø210, 8 x Ø22		32
BC.Ø180, 8 x Ø18		32
Nom. Size (ND1)		32
Nom. Size (ND2)		32
Part No. / Drawing / Reference		32
Wall thickness inside+outside (mm)		32
Weight (kg)		32
Length (mm)		32
Fixed flange F (EN1092-1)		32
Collar E/Loose flange (EN1092-1)		32
Pneu. NP (Bar)		32
100		32
125		32
1-0125-210-0128-00		32
4,0+4,0		32
34,9		32
1000		32
BC.Ø180, 8 x Ø22		32
BC.Ø210, 8 x Ø18		32
125		32
150		32
1-0150-210-0161-00		32
4,0+4,0		32
41,5		32
1000		32
BC.Ø210, 8 x Ø18		32
BC.Ø240, 8 x Ø22		32
Other nominal size combinations and lengths on request.		32
ESSERTWINPIPES.COM | 32		32
PIPE SYSTEMS WITH FLANGES - EN1092-1/PN10		33
STRAIGHT PIPES		33
MALE/FEMALE-FLANGES - SEALING SURFACE G+H		33
Pipes with fixed flanges or collar and loose flanges. Male/Female sealing surface geometry (G+H) and is centering. O-rings are used as sealing elements. Generally designed with earthing lugs to dissipate static charges. Flange sizes according to standard table PN10. Design in accordance with PED 2014/68/EU, Article 4 Paragraph 3 (Category 0).		33
ESSER TWIN 700		33
Double-layered pipes. Inner wall hardened up to 63 HRC. Thick-walled design. Centering sealing surface geometry.		33
Nom. Size (ND)		33
Part No. / Drawing / Reference		33
Wall thickness inside+outside (mm)		33
Weight (kg/m)		33
Length (mm)		33
Collar G/Loose Flange (EN1092-1)		33
Collar H/Loose Flange (EN1092-1)		33
Pneu. NP (Bar)		33
1-0080-111-0034-00		33
3,6+3,6		33
22,8		33
200 < L < 6000		33
BC.Ø160, 8 x Ø18		33
BC.Ø160, 8 x Ø18		33
100		33
1-0100-111-0089-00		33
4,5+3,2		33
29,4		33
200 < L < 6000		33
BC.Ø180, 8 x Ø18		33
BC.Ø180, 8 x Ø18		33
125		33
1-0125-111-0041-00		33
5,0+3,2		33
40,1		33
200 < L < 6000		33
BC.Ø210, 8 x Ø18		33
BC.Ø210, 8 x Ø18		33
150		33
1-0150-111-0044-00		33
5,0+4,0		33
50,8		33
200 < L < 6000		33
BC.Ø240, 8 x Ø22		33
BC.Ø240, 8 x Ø22		33
Other nominal sizes on request. For earthing straps, see page 18.		33
ESSERTWINPIPES.COM | 33		33
PIPE SYSTEMS WITH FLANGES - EN1092-1/PN10		34
SHORT PIPES		34
MALE/FEMALE-FLANGES - SEALING SURFACE G+H		34
ESSER TWIN 700		34
Short intermediate pipes up to 200 mm long. Double-layered pipes. Inner wall hardened up to 63 HRC. Thick-walled design. Centering sealing surface geometry.		34
Nom. Size (ND)		34
Part No. / Drawing / Reference		34
Wall thickness inside+outside (mm)		34
Weight (kg/m)		34
Length (mm)		34
Fixed flange G (EN1092-1)		34
Fixed Flange H (EN1092-1)		34
Pneu. NP (Bar)		34
100		34
1-0100-111-0086-00		34
4,5+3,2		34
12,1		34
L < 200		34
BC.Ø180, 8 x Ø18		34
BC.Ø180, 8 x Ø18		34
150		34
1-0150-115-0045-00		34
5,0+4,0		34
20,8		34
L < 200		34
BC.Ø240, 8 x Ø22		34
BC.Ø240, 8 x Ø22		34
ESSER TWIN 700		34
Short intermediate pipes up to 200 mm long. Double-layered pipes. Inner wall hardened up to 63 HRC. Thick-walled design. Centering sealing surface geometry.		34
Nom. Size (ND)		34
Part No. / Drawing / Reference		34
Wall thickness inside+outside (mm)		34
Weight (kg/m)		34
Length (mm)		34
Collar G (EN1092-1)		34
Collar H (EN1092-1)		34
Pneu. NP (Bar)		34
1-0080-111-0038-00		34
3,6+3,6		34
5,2		34
L < 200		34
Collar G		34
Collar H		34
125		34
1-0125-111-0051-00		34
5,0+3,2		34
9,1		34
L < 200		34
Collar G		34
Collar H		34
150		34
1-0150-115-0052-00		34
5,0+4,0		34
11,5		34
L < 200		34
Collar G		34
Collar H		34
ESSER TWIN 700		34
Double-layer tubes made of composite steel. Maximum length 3000 mm. Inner layer hardened up to 63 HRC. Centering sealing surface geometry.		34
Nom. Size (ND)		34
Part No. / Drawing / Reference		34
Wall thickness inside+outside (mm)		34
Weight (kg/m)		34
Length (mm)		34
Collar G/Loose Flange (EN1092-1)		34
Collar H/Loose Flange (EN1092-1)		34
Pneu. NP (Bar)		34
200		34
1-0200-156-0007-00		34
4,0+4,0		34
61,0		34
200 < L < 3000		34
BC.Ø295, 12 x Ø22		34
BC.Ø295, 12 x Ø22		34
250		34
1-0250-155-0003-00		34
4,0+4,0		34
77,2		34
200 < L < 3000		34
BC.Ø350, 12 x Ø22		34
BC.Ø350, 12 x Ø22		34
ESSERTWINPIPES.COM | 34		34
PIPE SYSTEMS WITH FLANGES - EN1092-1/PN10		35
ELBOWS		35
MALE/FEMALE-FLANGES - SEALING SURFACE G+H		35
ESSER TWIN 700		35
Double-layered elbows. Inner wall hardened up to 63 HRC. Thick-walled design. Centering sealing surface geometry.		35
Nom. Size (ND)		35
Part No. / Drawing / Reference		35
Wall thickness inside+outside (mm)		35
Weight (kg)		35
Radius (mm)		35
Angle [°]		35
Collar G/Loose Flange (EN1092-1)		35
Collar H/Loose Flange (EN1092-1)		35
Pneu. NP (Bar)		35
1-0080-260-0061-00		35
7,1+3,2		35
26,0		35
500		35
BC.Ø160, 8 x Ø18		35
BC.Ø160, 8 x Ø18		35
1-0080-260-0045-00		35
7,1+3,2		35
14,7		35
500		35
BC.Ø160, 8 x Ø18		35
BC.Ø160, 8 x Ø18		35
100		35
1-0100-263-0194-00		35
5,0+3,2		35
26,5		35
500		35
BC.Ø180, 8 x Ø18		35
BC.Ø180, 8 x Ø18		35
100		35
1-0100-263-0235-00		35
5,0+3,2		35
17,5		35
500		35
BC.Ø180, 8 x Ø18		35
BC.Ø180, 8 x Ø18		35
125		35
1-0125-263-0217-00		35
7,0+3,2		35
42,9		35
500		35
BC.Ø210, 8 x Ø18		35
BC.Ø210, 8 x Ø18		35
125		35
1-0125-260-0057-00		35
7,0+3,2		35
26,1		35
500		35
BC.Ø210, 8 x Ø18		35
BC.Ø210, 8 x Ø18		35
150		35
1-0150-260-0036-00		35
6,3+3,2		35
45,6		35
500		35
BC.Ø240, 8 x Ø22		35
BC.Ø240, 8 x Ø22		35
150		35
1-0150-260-0218-00		35
6,3+3,2		35
31,2		35
500		35
BC.Ø240, 8 x Ø22		35
BC.Ø240, 8 x Ø22		35
Other nominal sizes or other angles on request. For earthing straps, see page 18.		35
ESSERTWINPIPES.COM | 35		35
PIPE SYSTEMS WITH FLANGES - EN1092-1/PN10		36
ELBOWS		36
MALE/FEMALE-FLANGES - SEALING SURFACE G+H		36
ESSER TWIN 700		36
Double-layered elbows. Inner wall hardened up to 63 HRC. Thick-walled design. Centering sealing surface geometry.		36
Nom. Size (ND)		36
Part No. / Drawing / Reference		36
Wall thickness inside+outside (mm)		36
Weight (kg)		36
Radius (mm)		36
Angle [°]		36
Collar G/Loose Flange (EN1092-1)		36
Collar H/Loose Flange (EN1092-1)		36
Pneu. NP (Bar)		36
1-0080-263-0067-00		36
7,1+3,2		36
24,2		36
1000		36
BC.Ø160, 8 x Ø18		36
BC.Ø160, 8 x Ø18		36
1-0080-263-0091-00		36
7,1+3,2		36
12,7		36
1000		36
BC.Ø160, 8 x Ø18		36
BC.Ø160, 8 x Ø18		36
100		36
1-0100-263-0211-00		36
4,5+3,2		36
28,2		36
1000		36
BC.Ø180, 8 x Ø18		36
BC.Ø180, 8 x Ø18		36
100		36
1-0100-263-0212-00		36
4,5+3,2		36
22,2		36
1000		36
BC.Ø180, 8 x Ø18		36
BC.Ø180, 8 x Ø18		36
125		36
1-0125-263-0236-00		36
4,5+3,6		36
35,8		36
1000		36
BC.Ø210, 8 x Ø18		36
BC.Ø210, 8 x Ø18		36
125		36
1-0125-263-0247-00		36
4,5+3,6		36
26,3		36
1000		36
BC.Ø210, 8 x Ø18		36
BC.Ø210, 8 x Ø18		36
150		36
1-0150-263-0218-00		36
6,3+3,2		36
42,8		36
1000		36
BC.Ø240, 8 x Ø22		36
BC.Ø240, 8 x Ø22		36
150		36
1-0150-263-0216-00		36
6,3+3,2		36
33,6		36
1000		36
BC.Ø240, 8 x Ø22		36
BC.Ø240, 8 x Ø22		36
The maximum angle for R1000 is 45°. Other nominal sizes or other angles on request. For earthing straps, see page 18.		36
ESSERTWINPIPES.COM | 36		36
PIPE SYSTEMS WITH FLANGES - EN1092-1/PN10		37
REDUCERS		37
MALE/FEMALE-FLANGES - SEALING SURFACE G+H		37
ESSER TWIN 700		37
Double-layer reducer made of composite steel. Lengths from 500 to 1500 mm. Inner wall hardened up to 63 HRC. Centering sealing surface geometry. Available in various nominal size combinations.		37
Nom. Size (ND1)		37
Nom. Size (ND2)		37
Part No. / Drawing / Reference		37
Wall thickness inside+outside (mm)		37
Weight (kg)		37
Length (mm)		37
Collar G/Loose flange (EN1092-1)		37
Collar H/Loose flange (EN1092-1)		37
Pneu. NP (Bar)		37
125		37
100		37
1-0125-210-0116-00		37
4,0+4,0		37
32,5		37
900		37
BC.Ø210, 8 x Ø18		37
BC.Ø180, 8 x Ø18		37
Other combinations of nominal sizes and lengths on request. For earthing straps, see page 18.		37
Nom. Size (ND1)		37
Nom. Size (ND2)		37
Part No. / Drawing / Reference		37
Wall thickness inside+outside (mm)		37
Weight (kg)		37
Length (mm)		37
Collar G/Loose flange (EN1092-1)		37
Collar H/Loose flange (EN1092-1)		37
Pneu. NP (Bar)		37
100		37
1-0100-210-0053-00		37
4,0+4,0		37
26,0		37
715		37
BC.Ø160, 8 x Ø18		37
BC.Ø180, 8 x Ø18		37
100		37
125		37
1-0100-210-0109-00		37
4,0+4,0		37
34,9		37
1000		37
BC.Ø180, 8 x Ø18		37
BC.Ø210, 8 x Ø18		37
Other combinations of nominal sizes and lengths on request. For earthing straps, see page 18.		37
ESSERTWINPIPES.COM | 37		37
PIPE SYSTEMS WITH FLANGES - EN1092-1/PN10		38
SPECIAL PARTS		38
MALE/FEMALE-FLANGES - SEALING SURFACE G+H		38
BRANCH PIPES		38
Nom. Size ND		38
Part No. / Drawing / Reference		38
Weight (kg)		38
Length (mm)		38
Side 1 (EN1092-1)		38
Side 2 (EN1092-1)		38
Branch (EN1092-1)		38
Pneu. NP (Bar)		38
125		38
1-0125-175-0048-00		38
4,0+4,0		38
59,5		38
1100		38
Collar G / Loose flange BC.-Ø 210, 8 x Ø 18		38
Fixed flange H BC.-Ø 210, 8 x Ø 18		38
30° / 550 mm Collar G / Loose flange BC.-Ø 210, 8 x Ø 18		38
150		38
1-0150-175-0069-00		38
4,0+4,0		38
45,5		38
550		38
Fixed flange G / BC.-Ø 240, 8 x Ø 22		38
Collar H / Loose flange BC.Ø 240, 8 x Ø 22		38
60° / 280 mm Fixed flange G / BC.-Ø 240, 8 x Ø 22		38
PIPE DIVERTER VALVE ADAPTER		38
Nom. Size ND		38
Part No. / Drawing / Reference		38
Weight (kg)		38
Length (mm)		38
Side 1 Sealing surface G (EN1092-1)		38
Side 2 Sealing surface H (EN1092-1)		38
Pneu. NP (Bar)		38
100		38
1-0100-445-0019-00		38
3,0		38
EN1092		38
EN1092 Fit to DIN ISO 286 - d9		38
ESSERTWINPIPES.COM | 38		38
PIPE SYSTEMS WITH FLANGES - ANSI B16.5 CLASS 150		39
STRAIGHT PIPES AND ELBOWS		39
PLAIN FLANGES		39
ESSER TWIN 700		39
Double-layered pipes. Inner wall hardened up to 63 HRC. Plain sealing surface geometry.		39
Nom. Size ND		39
Part No. / Drawing / Reference		39
Wall thickness inside+outside (mm)		39
Weight (kg/m)		39
Length (mm)		39
Both sides fixed flanges ANSI B16.5 Class 150		39
Pneu. NP (Bar)		39
100		39
1-0100-120-0033-00		39
4,5+3,2		39
30,7		39
200 < L < 6000		39
BC.Ø 190.5, 8 x Ø 19.1		39
125		39
1-0125-115-0016-00		39
5,0+3,2		39
39,7		39
200 < L < 6000		39
BC.Ø 215.9, 8 x Ø 22.2		39
150		39
1-0150-115-0031-00		39
5,0+4,0		39
49,2		39
200 < L < 6000		39
BC.Ø 241.3, 8 x Ø 22.2		39
ESSER TWIN 700		39
Double-layered elbows. Inner wall hardened up to 63 HRC. Thick-walled design.		39
Nom. Size ND		39
Part No. / Drawing / Reference		39
Wall thickness inside+outside (mm)		39
Weight (kg)		39
Radius (mm)		39
Angle [°]		39
Both sides fixed flanges ANSI B16.5 Class 150		39
Pneu. NP (Bar)		39
100		39
1-0100-263-0219-00		39
7,1+3,2		39
1000		39
BC.Ø 190.5, 8 x Ø 19.1		39
125		39
1-0125-268-0178-00		39
5,0+3,2		39
71,6		39
1000		39
BC.Ø 215.9, 8 x Ø 22.2		39
150		39
1-0150-268-0071-00		39
6,3+4,5		39
95,7		39
1000		39
BC.Ø 241.3, 8 x Ø 22.2		39
ESSERTWINPIPES.COM | 39		39
PIPE SYSTEMS WITH FLANGES - ANSI B16.5 CLASS 150		40
REDUCERS AND SPECIAL PARTS		40
PLAIN FLANGES		40
ESSER TWIN 700		40
Double-layer reducer made of composite steel. Lengths from 500 to 1500 mm. Inner wall hardened up to 63 HRC. Plain sealing surface geometry.		40
Nom. Size (ND1)		40
Nom. Size (ND2)		40
Part No. / Drawing / Reference		40
Wall thickness inside+outside (mm)		40
Weight (kg)		40
Length (mm)		40
Fixed flange (ANSI B16.5 Class 150)		40
Fixed flange (ANSI B16.5 Class 150)		40
Pneu. NP (Bar)		40
150		40
125		40
1-0150-210-0268-00		40
4,0+4,0		40
27,2		40
500		40
BC.Ø241.3, 8 x Ø22.2		40
BC.Ø215.9, 8 x Ø22.2		40
ESSER TWIN 700		40
Double-layer design made of composite steel. Inner wall hardened up to 63 HRC. Plain sealing surface geometry.		40
Nom. Size ND		40
Part No. / Drawing / Reference		40
Wall thickness inside+outside (mm)		40
Weight (kg)		40
Dimension (mm)		40
Both sides fixed flanges ANSI B16.5 Class 150		40
Pneu. NP (Bar)		40
100		40
1-0100-175-0024-00		40
4,0+4,0		40
26,6		40
362 x 181		40
BC.Ø 190.5, 8 x Ø 19.1		40
ESSER TWIN 700		40
Double-layer design made of composite steel. Inner wall hardened up to 63 HRC. Plain sealing surface geometry.		40
Nom. Size ND		40
Part No. / Drawing / Reference		40
Wall thickness inside+outside (mm)		40
Weight (kg)		40
Dimension (mm)		40
Both sides fixed flanges ANSI B16.5 Class 150		40
Pneu. NP (Bar)		40
100		40
1-0100-175-0026-00		40
4,0+4,0		40
29,9		40
H = 427 2 x 30°		40
BC.Ø 190.5, 8 x Ø 19.1		40
ESSERTWINPIPES.COM | 40		40
PIPELINE SYSTEMS WITH FLANGES		41
GASKETS		41
FLAT GASKETS		41
Plain Flanges - Sealing surface A		41
Also for use with collar/loose flanges.		41
Nom. Size ND		41
Type		41
Part No. / Drawing / Reference		41
Dimension		41
Version		41
Fit to		41
100		41
IBC		41
8-0627-100-0002-00		41
ØOD162 / ØID115 x 2 mm		41
TESNIT BA-50 * Aramid fibers, bonded with NBR		41
EN1092-1/ PN10/A		41
125		41
IBC		41
2-0125-505-0001-00		41
ØOD151 / ØID130 x 3 mm		41
TESNIT BA-50 * Aramid fibers, bonded with NBR		41
EN1092-1/ PN10/A		41
150		41
IBC		41
8-0627-150-0002-00		41
ØOD218 / ØID169 x 2 mm		41
KLINGERSIL C-4400 ** Aramid fibers, bonded with NBR		41
EN1092-1/ PN10/A		41
Plain Flanges - Sealing surface A		41
Full size sealing for fixed flanges.		41
Nom. Size ND		41
Type		41
Part No. / Drawing / Reference		41
Dimension		41
Version		41
Fit to		41
150		41
FF		41
8-0627-150-0002-01		41
ØOD285 / ØID169 x 2 mm		41
KLINGERSIL C-4400 ** Aramid fibers, bonded with NBR		41
EN1092-1/ PN10/A		41
Centered Flanges - Sealing surface F+E		41
Suitable for fixed flange and collar/loose flange combinations.		41
Nom. Size ND		41
Type		41
Part No. / Drawing / Reference		41
Dimension		41
Version		41
Fit to		41
100		41
SR		41
8-0627-100-0149-00		41
ØOD149 / ØID115 x 2 mm		41
TESNIT BA-50 * Aramid fibers, bonded with NBR		41
EN1092-1/ PN10/F+E		41
125		41
SR		41
8-0627-125-0175-00		41
ØOD175 / ØID141 x 2 mm		41
TESNIT BA-50 * Aramid fibers, bonded with NBR		41
EN1092-1/ PN10/F+E		41
150		41
SR		41
8-0627-150-0203-00		41
ØOD203 / ØID169 x 2 mm		41
TESNIT BA-50 * Aramid fibers, bonded with NBR		41
EN1092-1/ PN10/F+E		41
ESSERTWINPIPES.COM | 41		41
PIPELINE SYSTEMS WITH FLANGES		42
GASKETS		42
O-RINGS		42
Centered Flanges - Sealing surface G+H		42
Suitable for fixed flange and collar/loose flange combinations.		42
Nominal Size ND		42
Type		42
Part No. / Drawing / Reference		42
Dimension		42
Material		42
Fit to		42
O-Ring		42
8-0626-510-0105-05		42
ØID 105,0 x 5,0		42
NBR70		42
EN1092-1/ PN10/G+H		42
100		42
O-Ring		42
8-0626-510-0128-06		42
ØID 128,0 x 6,0		42
NBR70		42
EN1092-1/ PN10/G+H		42
125		42
O-Ring		42
8-0626-510-0154-06		42
ØID 154,0 x 6,0		42
NBR70		42
EN1092-1/ PN10/G+H		42
150		42
O-Ring		42
8-0626-510-1820-60		42
ØID 182,0 x 6,0		42
NBR70		42
EN1092-1/ PN10/G+H		42
200		42
O-Ring		42
8-0626-510-0238-06		42
ØID 238,0 x 6,0		42
NBR90		42
EN1092-1/ PN10/G+H		42
Further sealing elements on request.		42
ESSERTWINPIPES.COM | 42		42
ANNEX		43
TECHNICAL INFORMATION & SERVICES		43
ESSERTWINPIPES.COM | 43		43
MORE OPTIONS		44
FURTHER CONNECTION TYPES, PAINTS, SERVICES		44
Other pipe connections		44
ESSER TWIN PIPES can be equipped with a wide variety of connections in order to integrate them into existing pipelines or to connect them to a wide variety of systems. Send us the exact dimensions or tell us the standard of the required connection. We will check the feasibility and will be happy to send you a solution proposal.		44
Surface finish		44
Our piping systems are generally supplied in a primed version in the color RAL 1015 light ivory matte. Optionally, we offer a paint finish in many colors of the RAL Classic glossy color system. Special colors and special paint finishes on request. Please contact us, we will be happy to advise you.		44
Inner surface treatment		44
In some conveying applications, the quality of the inner surface of the pipe plays a major role in minimizing contamination of the conveyed material and keeping the purity of the product as high as possible. Especially when conveying glass fiber reinforced plastic pellets; this reduces waste, increases energy efficiency and increases your productivity. There are two sandblasting processes from which to choose. Please contact us, we will be happy to advise you.		44
Material tests		44
We are certified according to ISO 9001:2015. This includes the AD-2000 regulations, which deal with the safety requirements of the European Pressure Equipment Directive (2014/68/EU), as well as certification in accordance with EN ISO 3834-2, which defines the requirements for a specialist welding company and regulates the principles for the quality assurance of welded products. Our products are subject to constant inspection. On request, we also carry out certified material tests (VT, MT, PT) and compressive strength tests. Please contact us, we will be happy to advise you.		44
ATEX		44
Some media cause static charges due to friction when they are conveyed. If this continues to build up, it can be a source of ignition in potentially explosive areas. As secondary explosion protection in accordance with ATEX, ESSER TWIN PIPES can be equipped with earthing lugs to discharge possible electrical voltages. Please contact us if ATEX regulations play a role in your application.		44
ESSERTWINPIPES.COM | 44		44
PRESSURE EQUIPMENT DIRECTIVE 2014/68/EU		45
APPLICATION PARAMETERS		45
Rule of thumb for pneumatic conveying of bulk materials of hazard group 2		45
Application parameters		45
Pumped media		45
What is conveyed? Grain size? Texture? Hardness?		45
Conveying type		45
Lean phase? Medium phase? Dense phase? Conveying speed?		45
Hazard group		45
Operating pressure		45
Group 1 - Hazardous fluids (explosive, flammable, toxic, oxidizing) Group 2 - All other fluids		45
How high is the operating pressure in your system?		45
Nominal diameter		45
How big is the required nominal diameter?		45
Temperature		45
Specify the maximum operating temperature.		45
ESSERTWINPIPES.COM | 45		45
APPLICATION GLOSSARY		46
ESSER PIPELINES IN PRACTICE		46
Where are TWIN PIPES used?		46
The possible applications for ESSER TWIN PIPES are extremely diverse. Our pipes are used worldwide in pneumatic applications where increased wear is to be expected due to the transportation of the conveyed material. In the following list we would like to give you examples of the types of pipes used by our customers. From our many years of experience, we know that pneumatic conveying applications are individually designed. If you have any questions, please contact us - we will be happy to assist you as a partner.		46
Application		46
Pipe		46
Specials		46
Page		46
Extraction - filter dusts, grinding dusts		46
Pipe with flanges (Form A)		46
Pipe with flanges (Form F+E)		46
Power generation - conveying of coal dust		46
Pipe with flanges (Form G+H)		46
Pipes with grounding lugs		46
Energy generation - secondary fuels (RDF, meat and bone meal)		46
Pipe with Quick-Fix		46
Pipes with grounding lugs		46
District heating - Dry sewage sludge		46
Pipe with Quick-Fix		46
Foundry sand		46
Pipe with Quick-Fix		46
Pipe with flanges (Form A)		46
Glass fiber reinforced plastic granules (GRP)		46
Pipe with flanges (Form G+H)		46
Pipes with grounding lugs, Interior walls smoothed by sandblasting.		46
Pigments TiO2		46
Pipe with flanges (ANSI)		46
Raw materials for the production of building materials (plaster, mortar, glass fiber,...etc.)		46
Pipe with flanges (Form F+E)		46
Raw materials for glass production (soda, lime, sand,...)		46
Pipe with flanges (Form A)		46
Low-nickel pipes possible (especially for flat glass production)		46
Silo pipeline (sand)		46
Pipe with flanges (Form A)		46
Connecting pipes to truck hose		46
All products are subject to technical changes. Our products are subject to constant quality control and further development. These are carried out in order to maintain or improve their functions and performance. Illustrations and information in this catalog may therefore differ, as it is not always possible to update them in time, particularly in the case of printed versions of the catalog. However, we guarantee full functionality in the applications for which our products are intended.		46
ESSERTWINPIPES.COM | 46		46
Further catalogs for pipe systems in other conveying applications can be found on our website:		47
Learn more		47
Follow us on LinkedIn		47
Follow us on Facebook		47
Follow us on Instagram.		47
T 0049-2902-896-0 F 0049-2902-896-103		48
sales-ind@esser-werke.de		48
ESSER-WERKE GMBH ZUM PUDDELHAMMER 25 59581 WARSTEIN GERMANY		48
VISIT US AT WWW.ESSERTWINPIPES.COM		48

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