Highly wear-resistant piping system for pneumatic conveying of bulk materials. Pipes, elbows, reducers and special parts are equipped with coupling connections or flanges and are available in various hardness levels and designs.
HIGH WEAR-RESISTANT PIPELINE SYSTEMS FOR THE PNEUMATIC TRANSPORT OF BULK MATERIALS
CATALOG
75 YEARS IN USE WORLDWIDE HIGH-PERFORMING & RELIABLE
SAFE & ECONOMICAL MADE IN GERMANY
ESSERTWINPIPES.COM
PIPE SYSTEMS WITH COUPLINGS
08 09 11 12 13
PIPES
QUICK-FIX
ELBOWS
ELBOW OUTLET
REDUCER
SPECIAL PARTS Adapter, Cleaning Port, Truck Hose Adapter
17 18
COUPLINGS + GASKETS
ACCESSORIES
PIPE SYSTEMS WITH FLANGES
20
OVERVIEW EN1092-1/PN10 Sizes, Types, Shapes
Plain Flanges EN1092-1/PN10/A
22 25 28 29
PIPES
ELBOWS
REDUCERS
SPECIAL PARTS Branches, Cleaning Port, Truck Hose Adapter
Flanges Male/Female + Flat Gaskets EN1092-1/PN10/F+E
30 31 32
PIPES
ELBOWS
REDUCERS
ESSERTWINPIPES.COM | 02
PIPE SYSTEMS WITH FLANGES
Flanges Male/Female + O-Ring EN1092-1/PN10/G+H
33 35 37 38
PIPES
ELBOWS
REDUCERS
SPECIAL PARTS Branches, Adapter for Pipe Diversion Valves
Plain Flanges ANSI B16.5 CL 150
39 39 40 40
PIPES
ELBOWS
REDUCERS
SPECIAL PARTS Tee, Wye
Gaskets
41
FLAT SEALS + O-RINGS
INFORMATION & SERVICES
PLEASE NOTE: The ESSER numbering system for drawings, raw materials, assemblies, sales and trade goods have the following structure: X-XXXX-XXX-XXXX-XX Please note that the number master of a parts group may differ from the number of an associated individual item. The catalog number given does not always correspond to the number of a specific pipe length, particularly in the case of different lengths of a pipe type. For inquiries or orders for straight pipes of a specific type, please always state the specified catalog number and the required length in millimeters.
44
MORE OPTIONS Connection types, Paint, ATEX, Services APPLICATION PARAMETERS Tips for inquiries APPLICATION GLOSSARY Which TWIN PIPES are used where?
45
46
ESSERTWINPIPES.COM | 03
ESSER SERIES
MAIN MENU
THE ESSER PIPE SERIES
THREE PERFORMANCE OPTIONS
ESSER 400
Two-layer pipe system for conveying abrasive material. The inner wear layer is evenly hardened to 63 HRC. The outer pipe is pressure-bearing and protects the inner pipe from torsional or bending forces. In use since 1980 and constantly improved. ESSER TWIN 700 PROVEN FOR DECADES BEST PERFORMANCE IN USE WORLDWIDE
ESSER TWIN 900
COST-EFFECTIVE GOOD PERFORMANCE
Double-layer elbows and elbow outlet pipes for conveying highly abrasive material. Used at critical points in the overall conveying line. The inner wear layer is made of special CCI chilled cast iron with a hardness of 67 HRC. FOR EXTREME CONDITIONS TOP PERFORMANCE MAXIMUM SERVICE LIFE
The entry into hardened piping systems. Single-layer, internally hardened pipes and elbows for conveying slightly abrasive media. The components are internally hardened up to 45 HRC. The hardness increases linearly from the outer wall to the inner wall.
Outer wall
Inner wall
Outer wall
Inner wall
Outer wall
Inner wall
ESSERTWINPIPES.COM | 04
PIPE SYSTEMS WITH COUPLINGS
MAIN MENU
QUICKFIX - THE SMART PIPE SYSTEM FOR PNEUMATIC CONVEYING APPLICATIONS QUICK
FIX
ESSERTWINPIPES.COM | 05
QUICKFIX - THE SMART PIPE SYSTEM FOR PNEUMATIC CONVEYING APPLICATIONS PIPE SYSTEMS WITH COUPLINGS
MAIN MENU
The QuickFix system enables quick installation. For operating pressures up to 10 bar. Self-centering collar geometry with O-ring. Earthing lugs standard to dissipate static charges.
LOOSE
OPEN
EXCHANGE
ESSERTWINPIPES.COM | 06
QUICKFIX - THE SMART PIPE SYSTEM FOR PNEUMATIC CONVEYING APPLICATIONS PIPE SYSTEMS WITH COUPLINGS
MAIN MENU
The mix is key...!
ESSER TWIN 900 Flow direction Earthing straps
ESSER TWIN 700 Straight line double-layered, hardened 63 HRC
ESSER TWIN 900 Elbow Outlet with CCI Cast Inserts 67 HRC Straight Run Pipe
ESSER TWIN 700 ESSER TWIN 900 Elbow with CCI Cast Inserts 67 HRC
In a pipe isometry with our QuickFix system, the bends and the bend outlet pipes are always designed to a higher hardness level in order to better protect the critical points from wear. Possible static charges can be dissipated via earthing lugs on the pipe components.
ESSER TWIN 700 Straight line double-layered, hardened 63 HRC
ESSERTWINPIPES.COM | 07
STRAIGHT PIPES QUICKFIX SYSTEM
MAIN MENU
ESSER 400
Single-layer, hardened pipes up to 45 HRC. Thick-walled design. Available from nominal diameters DN100 to DN200. Pneumatic operating pressure up to 10 bar / test pressure up to 20 bar.
Nominal Size (ND)
Part No. / Drawing / Reference
Wall Thickness (mm)
Weld Collars (Inlet - Outlet)
Weight (kg / m)
Length (mm)
Pneu. NP (Bar)
Version
Grounding lugs
100 1-0100-108-0018-00
7,1
20,6 200 < L < 6000 4,0QF - 4,0QFN 10
Grounding lugs
125 1-0125-108-0052-00
7,1
28,8 200 < L < 6000 6,0QF - 6,0QFN
8
Grounding lugs
150 1-0150-108-0053-00
8,8
39,1 200 < L < 6000 6,0QF - 6,0QFN
6
Grounding lugs
200 1-0200-108-0025-00
8,0
48,1 200 < L < 6000 7,0QF - 7,0QFN
5
ESSER TWIN 700
Double-layered pipes. Inner wall hardened up to 63 HRC. Thick- walled design. Available in nominal diameters from DN80 to DN150. Pneumatic operating pressure up to 10 bar / test pressure up to 20 bar.
Wall Thickness inside+outside (mm)
Nominal Size (ND)
Part No. / Drawing / Reference
Weld Collars (Inlet - Outlet)
Weight (kg / m)
Length (mm)
Pneu. NP (Bar)
Version
Grounding lugs
80
1-0080-112-0007-00 3,6+3,6
17,9 200 < L < 6000 4,0QF - 4,0QFN 10
Grounding lugs
100
1-0100-112-0022-00 4,5+3,2
22,3 200 < L < 6000 6,0QF - 6,0QFN 10
Grounding lugs
125
1-0125-112-0016-00 5,0+3,2
33,6 200 < L < 6000 6,0QF - 6,0QFN
8
Grounding lugs
150
1-0150-112-0015-00 5,0+4,0
46,6 200 < L < 6000 7,0QF - 7,0QFN
6
ESSERTWINPIPES.COM | 08
ELBOWS QUICKFIX SYSTEM
MAIN MENU
ESSER TWIN 900
Double-layer conveyance elbows. Inner wear sleeve made of CCI cast iron with 67 HRC. Outer shell is pressure-resistant. Pneumatic operating pressure up to 10 bar / test pressure up to 20 bar.
Wall Thickness inside+outside (mm)
Nominal Size (ND)
Part No. / Drawing / Reference
Pneu. NP (Bar)
Angle [°]
Weld Collars (Inlet - Outlet)
Weight (kg)
Radius (mm)
Version
Grounding lugs
80
1-0080-292-0004-00 9,0+3,6
20,5
1000
30
4,0QF - 4,0QFN 10
Grounding lugs
80
1-0080-292-0015-00 9,0+3,6
15,6
1000
15
4,0QF - 4,0QFN 10
Grounding lugs
100 1-0100-292-0074-00 9,0+4,5
25,0
1000
30
4,0QF - 4,0QFN 10
Grounding lugs
100 1-0100-292-0075-00 9,0+4,5
11,2
1000
15
4,0QF - 4,0QFN 10
Grounding lugs
100 1-0100-292-0076-00 9,0+4,5
6,9
1000
7,5
4,0QF - 4,0QFN 10
Grounding lugs
125 1-0120-292-0374-00 9,0+5,0
27,8
1000
30
6,0QF - 6,0QFN 8
Grounding lugs
125 1-0120-292-0375-00 9,0+5,0
17,1
1000
15
6,0QF - 6,0QFN 8
Grounding lugs
125 1-0120-292-0376-00 9,0+7,1
11,7
1000
7,5
6,0QF - 6,0QFN 8
Grounding lugs
150 1-0150-292-0251-00 9,0+7,1
43,7
1000
30
7,0QF - 7,0QFN 6
Grounding lugs
150 1-0150-292-0254-00 9,0+7,1
25,2
1000
15
7,0QF - 7,0QFN 6
Grounding lugs
150 1-0150-292-0255-00 9,0+7,1
16,1
1000
7,5
7,0QF - 7,0QFN 6
The maximum available degree is 30°. Smaller degrees that are not listed are available on request.
ESSERTWINPIPES.COM | 09
ELBOWS QUICKFIX SYSTEM
MAIN MENU
ESSER TWIN 900
Double-layer conveyance elbows. Inner wear sleeve made of CCI cast iron with 67 HRC. Outer shell is pressure-resistant. Pneumatic operating pressure up to 10 bar / test pressure up to 20 bar.
Wall Thickness inside+outside (mm)
Nominal Size (ND)
Part No. / Drawing / Reference
Pneu. NP (Bar)
Angle [°]
Weld Collars (Inlet - Outlet)
Weight (kg)
Radius (mm)
Version
Grounding lugs
150 1-0150-292-0252-00 9,0+7,1
71,4
1500
30
7,0QF - 7,0QFN 6
Grounding lugs
150 1-0150-292-0253-00 9,0+7,1
35,3
1500
15
7,0QF - 7,0QFN 6
Grounding lugs
150 1-0150-292-0256-00 9,0+7,1
20,5
1500
7,5
7,0QF - 7,0QFN 6
The maximum available degree is 30°. Smaller degrees that are not listed are available on request.
Wall Thickness inside+outside (mm)
Nominal Size (ND)
Part No. / Drawing / Reference
Pneu. NP (Bar)
Angle [°]
Weld Collars Inlet - Outlet
Weight (kg)
Radius (mm)
Version
200 1-0200-290-0019-00 9,0+6,3
101,0 2000
30
8,0QF - 8,0QFN 5
-
The maximum available degree is 30°. Smaller degrees that are not listed are available on request.
ESSERTWINPIPES.COM | 10
ELBOW OUTLET - STRAIGHT RUN PIPE QUICKFIX SYSTEM
MAIN MENU
ESSER TWIN 900
ELBOW OUTLET
Double-layer conveyance pipes. Inner wear sleeves made of CCI cast iron with 67 HRC. Outer shell pressure-resistant. Pneumatic operating pressure up to 10 bar / test pressure up to 20 bar.
Wall Thickness inside+outside (mm)
Nominal Size (ND)
Part No. / Drawing / Reference
Pneu. NP (Bar)
Weld Collars Inlet - Outlet
Weight (kg / m)
Length (mm)
Version
Grounding lugs
80
1-0080-150-0002-00 9,0+3,2
9,4
300
4,0QF - 4,0QFN 10
Grounding lugs
100
1-0100-150-0037-00 10,0+4,0
12,7
300
6,0QF - 6,0QFN 10
Grounding lugs
125
1-0120-150-0148-00 7,0+3,2
20,3
500
6,0QF - 6,0QFN
8
Grounding lugs
150
1-0150-150-0040-02 6,0+5,0
31,0
500
7,0QF - 7,0QFN
6
Other lengths on request.
ESSERTWINPIPES.COM | 11
REDUCERS QUICKFIX SYSTEM
MAIN MENU
ESSER TWIN 700 Double-layered pipes made out of composite steel. Inner tube hardened up to 63 HRC. Thick- walled design. Pneumatic operating pressure up to 10 bar / test pressure up to 20 bar.
Wall Thickness inside+outside (mm)
Nom. Size (ND1)
Nom. Size (ND2)
Part No. / Drawing / Reference
Pneu. NP (Bar)
Weight (kg / m)
Length (mm)
Inlet
Outlet
Version
Grounding lugs
125 100 1-0125-210-0130-00
4,0+4,0
26,0
1000
6,0QF
4,0QFN 8
ESSER TWIN PIPES reducers can be manufactured in a wide range of combinations of nominal diameters.
Contact us - we will be happy to advise you.
ND100
ND80
ND125
ND125
ND100
ND80
ND125
ND100
ND80
ND150
ND150
ND150
ND150
ND125
ND100
ND200
ND200
ND200
ESSERTWINPIPES.COM | 12
SPECIAL PARTS QUICKFIX SYSTEM
HMAAUI PN TM E N UÜ
The Quick-Fix system can be embedded in existing systems or pipelines using adapter pipes. ESSER TWIN PIPES can be equipped with a wide variety of flange and collar connections.
ESSER TWIN 700 Adapter - Fixed flange EN1092-1/01A/PN10 to Quick-Fix Double-layered pipes. Inner wall hardened up to 63 HRC. Thick-walled design. Available from nominal diameters DN80 to DN150.
Pneumatic operating pressure up to 10 bar / test pressure up to 20 bar.
Wall thickness inside+outside (mm)
Nom. Size (ND)
Part No. / Drawing / Reference
Pneu. NP (Bar)
Inlet (EN1092-1 / A / PN10)
Weight (kg/m)
Length (mm)
Outlet
Version
200 < L < 6000 200 < L < 6000 200 < L < 6000 200 < L < 6000
Fixed flange BC.Ø160, 8 x Ø18
Grounding lugs
80 1-0080-114-0066-00 3,6+3,6 20,8
4,0QFN 10
Fixed flange BC.Ø180, 8 x Ø18
Grounding lugs
100 1-0100-114-0195-00 4,5+3,2 25,8
4,0QFN 10
Fixed flange BC.Ø210, 8 x Ø18
Grounding lugs
125 1-0125-114-0205-00 5,0+3,2 37,9
6,0QFN 8
Fixed flange BC.Ø240, 8 x Ø22
Grounding lugs
150 1-0150-114-0122-00 5,0+4,0 47,3
7,0QFN 6
Other connection types on request.
ESSERTWINPIPES.COM | 13
SPECIAL PARTS QUICKFIX SYSTEM
HMAAUI PN TM E N UÜ
ESSER TWIN 700 Adapter - QuickFix to fixed flange EN1092-1/01A/PN10 Double-layered pipes. Inner wall hardened up to 63 HRC. Thick-walled design. Available from nominal diameters DN80 to DN150.
Pneumatic operating pressure up to 10 bar / test pressure up to 20 bar.
Wall thickness inside+outside (mm)
Nom. Size (ND)
Part No. / Drawing / Reference
Pneu. NP (Bar)
Outlet (EN1092-1 / A / PN10)
Weight (kg/m)
Length (mm)
Inlet
Version
200 < L < 6000 200 < L < 6000 200 < L < 6000 200 < L < 6000
Fixed flange BC.Ø160, 8 x Ø18
Grounding lugs
80 1-0080-114-0069-00 3,6+3,6 20,8
4,0QF
10
Fixed flange BC.Ø180, 8 x Ø18
Grounding lugs
100 1-0100-114-0198-00 4,5+3,2 25,8
4,0QF
10
Fixed flange BC.Ø210, 8 x Ø18
Grounding lugs
125 1-0125-114-0213-00 5,0+3,2 37,9
6,0QF
8
Fixed flange BC.Ø240, 8 x Ø22
Grounding lugs
150 1-0150-114-0121-00 5,0+4,0 47,3
7,0QF
6
ESSER 400 Adapter - Fixed flange WN Rd6a/01A/PN10 to Quick-Fix
Single-layer, hardened pipes up to 45 HRC. Thick-walled design. Available from nominal diameters DN100 to DN200. Pneumatic operating pressure up to 10 bar / test pressure up to 20 bar.
Nominal Size (ND)
Part No. / Drawing / Reference
Wall thickness (mm)
Pneu. NP (Bar)
Inlet (Rd6a / A)
Weight (kg/m)
Length (mm)
Outlet
Version
200 < L < 6000
Fixed flange BC.Ø353, 8 x Ø22
200
1-0200-108-0040-00 8,0
58,5
7,0QFN 5 Grounding lugs
Further nominal sizes or other connection types on request.
ESSERTWINPIPES.COM | 14
SPECIAL PARTS QUICKFIX SYSTEM
HMAAUI PN TM E N UÜ
ESSER TWIN 700 Adapter - Fixed flange WN Rd6a/01A/PN10 to Quick-Fix Double-layered pipes. Inner wall hardened up to 63 HRC. Thick-walled design. Available from nominal diameters DN80 to DN150.
Pneumatic operating pressure up to 10 bar / test pressure up to 20 bar.
Wall thickness inside+outside (mm)
Nom. Size (ND)
Part No. / Drawing / Reference
Pneu. NP (Bar)
Inlet (Rd6a / A)
Weight (kg/m)
Length (mm)
Outlet
Version
200 < L < 6000
Fixed flange BC.Ø253, 8 x Ø18
Grounding lugs
125 1-125-114-0210-00 5,0+3,2 38,5
6,0QFN 8
Further nominal sizes or other connection types on request.
ESSER TWIN 700 Adapter - QuickFix to fixed flange WN Rd6a/01A/PN10
Double-layered pipes. Inner wall hardened up to 63 HRC. Thick-walled design. Available from nominal diameters DN80 to DN150. Pneumatic operating pressure up to 10 bar / test pressure up to 20 bar.
Wall thickness inside+outside (mm)
Nom. Size (ND)
Part No. / Drawing / Reference
Pneu. NP (Bar)
Outlet (Rd6a / A)
Weight (kg/m)
Length (mm)
Inlet
Version
200 < L < 6000
Fixed flange BC.Ø207, 8 x Ø18
Grounding lugs
80 1-0080-114-0067-00 3,6+3,6
22
4,0QF
10
Further nominal sizes or other connection types on request.
ESSERTWINPIPES.COM | 15
QUICKFIX SYSTEM
HAUPTMENÜ MAIN MENU
SPECIAL PARTS
ESSER TWIN 700 Double-layer special pipes. Inner wall hardened up to 63 HRC. Available from nominal diameters DN100 to DN150. Pneumatic operating pressure up to 10 bar / test pressure up to 20 bar. PIPES WITH CLEANING PORTS
Wall thickness inside+outside (mm)
Nominal Size (ND)
Part No. / Drawing / Reference
Pneu. NP (Bar)
Weld Collars (Inlet - Outlet)
Weight (kg/m)
Length (mm)
Version
Grounding lugs
100
1-0100-175-0110-00 4,0+4,0
27,2
1000
4,0QF - 4,0QFN 10
Grounding lugs
125
1-0125-175-0052-00 4,0+4,0
20,3
600
6,0QF - 6,0QFN
8
Grounding lugs
150
1-0150-175-0080-03 4,0+4,0
44,2
1000
7,0QF - 7,0QFN
6
ESSER TWIN 700 Truck Hose Adapter Adapter with Storz A coupling for connection between silo pipe and truck hose. Double-layer pipe. Inner pipe hardened up to 63 HRC. Thick-walled design. Pneumatic operating pressure up to 10 bar / test pressure up to 20 bar.
Wall thickness inside+outside (mm)
Nominal Size (ND)
Part No. / Drawing / Reference
Pneu. NP (Bar)
Weight (kg/m)
Length (mm)
Inlet
Outlet
500 < L < 1000
100 1-0100-120-0085-00 4,5+3,2
22,5
Storz A
4,0QFN
10
ESSERTWINPIPES.COM | 16
CONNECTION ACCESSORIES QUICKFIX SYSTEM
HMAAUI PN TM E N UÜ
COUPLINGS
Weight (kg)
Size
Part No. / Drawing / Reference
Version
4,0
1-0100-520-0012-00
4,0
galvanized
6,0
1-0150-520-0017-00
5,7
galvanized
7,0
1-0200-520-0007-00
5,7
galvanized
8,0
1-0200-520-0008-00
8,9
galvanized
GASKETS
Size
Part No. / Drawing / Reference
Shape
Hardness
4,0
8-0626-510-0122-55
O-Ring
NBR70
6,0
8-0626-510-1683-00
O-Ring
NBR70
7,0
2-0200-510-0010-00
Profile gasket
NBR70
8,0
8-0626-510-0238-06
O-Ring
NBR70
SAFETY
Part No. / Drawing / Reference
a
b
Safety pin
3-0019-032-0001-00
5
110
ESSERTWINPIPES.COM | 17
CONNECTION ACCESSORIES QUICKFIX SYSTEM
HMAAUI PN TM E N UÜ
EARTHING STRAPS
Conductor Nominal cross-section / Ampere
Length
Part No. / Drawing / Reference
Conductor class
Bore / Version
300
5-0000-300-0000-00
16 mm² / 120 A
5
2 x M8 / tin-plated
500
5-0000-300-0000-01
16 mm² / 120 A
5
2 x M8 / tin-plated
SCREW MATERIAL FOR EARTHING STRAP
Description
Part No. / Drawing / Reference
Type
Version
SCREW DIN 933/8.8
8-0534-016-0933-08
M8 x 16
galvanized
NUT DIN 934/8
8-0534-008-0934-00
M8
galvanized
TOOTH WASHER DIN 6797 / A
8-0800-000-6797-84
M8
galvanized
ESSERTWINPIPES.COM | 18
PIPE PARTS WITH FLANGE PIPELINE SYSTEMS WITH FLANGES
HMAAUI PN TM E N UÜ
FLANGE
PIPES
ESSERTWINPIPES.COM | 19
FLANGES ACC. TO EN1092-1/PN10 PIPELINE SYSTEMS WITH FLANGES
HMAAUI PN TM E N UÜ
Overview Sizes
EN1092-1 / NP10
Bore hole circle Ø BC (mm)
Ø d (mm)
Ø OD (mm)
ND
Quantity
80
160
8
18
200
100
180
8
18
220
125
210
8
18
250
150
240
8
22
285
200
295
8
22
340
Overview Types
Type: 01 Fixed Flange welded
Type: 02 Loose Flange moveable
Type: 32 Weld Collar
ESSERTWINPIPES.COM | 20
FLANGES ACC. TO EN1092-1/PN10 PIPELINE SYSTEMS WITH FLANGE
HMAAUI PN TM E N UÜ
Overview Shapes
Sealing surface A
Gasket
Flat gasket
Sealing surface E
Sealing surface F
Gasket
Flat gasket
Sealing surface G
Sealing surface H
Gasket
O-Ring
ESSERTWINPIPES.COM | 21
STRAIGHT PIPES PIPELINE SYSTEMS WITH FLANGES - EN1092-1/PN10
HAUPTMENÜ MAIN MENU
PLAIN FLANGES - SEALING SURFACE A
Pipes with fixed flanges or weld collar and loose flanges. The sealing surface is plain (A). Flat gaskets are used as sealing elements. Flange sizes according to standard table PN10. Design in accordance with PED 2014/68/EU, Article 4 Paragraph 3 (Category 0).
ESSER 400 Single-layer, hardened tubes up to 45 HRC. Thick- walled design.
Nom. Size (ND)
Wall thickness (mm)
Pneu. NP (Bar)
Fixed flange A (EN1092-1)
Fixed Flange A (EN1092-1)
Part No. / Drawing / Reference
Weight (kg/m)
Length (mm)
200 < L < 6000
80
1-0080-108-0014-00
7,1
22,1
BC.Ø160, 8 x Ø18 BC.Ø160, 8 x Ø18 10
Further nominal sizes on request
ESSER TWIN 700 Double-layered pipes. Inner wall hardened up to 63 HRC. Thick-walled design.
Wall thickness inside+outside (mm)
Nom. Size (ND)
Pneu. NP (Bar)
Fixed flange A (EN1092-1)
Fixed Flange A (EN1092-1)
Part No. / Drawing / Reference
Weight (kg/m)
Length (mm)
200 < L < 6000 200 < L < 6000 200 < L < 6000 200 < L < 6000
80
1-0080-111-0001-00 3,6+3,6
23,2
BC.Ø160, 8 x Ø18 BC.Ø160, 8 x Ø18 10
100 1-0100-111-0063-00 4,5+3,2
28,3
BC.Ø180, 8 x Ø18 BC.Ø180, 8 x Ø18 10
125 1-0125-111-0002-00 5,0+3,2
38,5
BC.Ø210, 8 x Ø18 BC.Ø210, 8 x Ø18
8
150 1-0150-111-0003-00 5,0+4,0
53,4
BC.Ø240, 8 x Ø22 BC.Ø240, 8 x Ø22
6
ESSERTWINPIPES.COM | 22
STRAIGHT PIPES PIPELINE SYSTEMS WITH FLANGES - EN1092-1/PN10 PLAIN FLANGES - SEALING SURFACE A
HAUPTMENÜ MAIN MENU
ESSER 400 Single-layer, hardened tubes up to 45 HRC. Thick-walled design.
Collar A/Loose Flange (EN1092-1)
Nom. Size (ND)
Wall thickness (mm)
Pneu. NP (Bar)
Fixed flange A (EN1092-1)
Part No. / Drawing / Reference
Weight (kg/m)
Length (mm)
200 < L < 6000 200 < L < 6000 200 < L < 6000 200 < L < 6000
1-0080-108-0014-00
7,1
22,1
BC.Ø160, 8 x Ø18 BC.Ø160, 8 x Ø18 10
80
7,1
27,3
BC.Ø180, 8 x Ø18 BC.Ø180, 8 x Ø18 10
100 1-0100-108-0009-00
7,1
35,2
BC.Ø210, 8 x Ø18 BC.Ø210, 8 x Ø18
8
125 1-0125-108-0040-00
8,0
61,6
BC.Ø295, 12 x Ø22 BC.Ø295, 12 x Ø22 5
200 1-0200-108-0035-00
ESSER TWIN 700 Double-layered pipes. Inner wall hardened up to 63 HRC. Thick-walled design.
Wall thickness inside+outside (mm)
Collar A/Loose Flange (EN1092-1)
Nom. Size (ND)
Pneu. NP (Bar)
Fixed flange A (EN1092-1)
Part No. / Drawing / Reference
Weight (kg/m)
Length (mm)
200 < L < 6000 200 < L < 6000 200 < L < 6000 200 < L < 6000
80
1-0080-111-0004-00 3,6+3,6
20,5
BC.Ø160, 8 x Ø18 BC.Ø160, 8 x Ø18 10
100 1-0100-111-0002-00 4,5+3,2
30,0
BC.Ø180, 8 x Ø18 BC.Ø180, 8 x Ø18 10
125 1-0125-111-0025-00 5,0+3,2
33,3
BC.Ø210, 8 x Ø18 BC.Ø210, 8 x Ø18
8
150 1-0150-111-0002-00 5,0+4,0
49,7
BC.Ø240, 8 x Ø22 BC.Ø240, 8 x Ø22
6
ESSERTWINPIPES.COM | 23
STRAIGHT PIPES PIPELINE SYSTEMS WITH FLANGES - EN1092-1/PN10 PLAIN FLANGES - SEALING SURFACE A
HAUPTMENÜ MAIN MENU
ESSER TWIN 700 Double-layer pipes made of composite steel. Inner wall hardened to 63 HRC. Maximum length 3000 mm.
Wall thickness inside+outside (mm)
Collar A/Loose Flange (EN1092-1)
Nom. Size (ND)
Pneu. NP (Bar)
Fixed flange A (EN1092-1)
Part No. / Drawing / Reference
Weight (kg/m)
Length (mm)
200 < L < 3000
200 1-0200-156-0010-00 4,0+4,0
62,5
BC.Ø295, 12 x Ø22 BC.Ø295, 12 x Ø22 5
ESSER TWIN 700
Double-layered pipes. Inner wall hardened up to 63 HRC. Thick-walled design.
Collar A/Loose Flange (EN1092-1)
Collar A/Loose Flange (EN1092-1)
Wall thickness inside+outside (mm)
Nom. Size (ND)
Pneu. NP (Bar)
Part No. / Drawing / Reference
Weight (kg/m)
Length (mm)
200 < L < 6000 200 < L < 6000 200 < L < 6000 200 < L < 6000
80
1-0080-111-0007-00 3,6+3,6
24,3
BC.Ø160, 8 x Ø18 BC.Ø160, 8 x Ø18 10
100 1-0100-111-0110-00 4,5+3,2
31,3
BC.Ø180, 8 x Ø18 BC.Ø180, 8 x Ø18 10
125 1-0125-111-0028-00 5,0+3,2
40,5
BC.Ø210, 8 x Ø18 BC.Ø210, 8 x Ø18
8
150 1-0150-111-0001-00 5,0+4,0
49,4
BC.Ø240, 8 x Ø22 BC.Ø240, 8 x Ø22
6
ESSERTWINPIPES.COM | 24
ELBOWS PIPELINE SYSTEMS WITH FLANGES - EN1092-1/PN10 PLAIN FLANGES - SEALING SURFACE A
HAUPTMENÜ MAIN MENU
ESSER TWIN 700
Double-layered elbow. Inside wall hardened up to 63 HRC. Thick-walled design.
Wall thickness inside+outside (mm)
Pneu. NP (Bar)
Nom. Size (ND)
Angle [°]
Fixed flange A (EN1092-1)
Fixed flange A (EN1092-1)
Radius (mm)
Part No. / Drawing / Reference
Weight (kg)
80
1-0080-263-0084-00 7,1+3,2 30,5 500
90 BC.Ø160, 8 x Ø18 BC.Ø160, 8 x Ø18 10
Other nominal sizes or radii on request.
Double-layered elbow. Inner wear sleeve made of CCI cast iron with 67 HRC. Outer elbow pressure-resistant. ESSER TWIN 900
Wall thickness inside+outside (mm)
Pneu. NP (Bar)
Nom. Size (ND)
Angle [°]
Fixed flange A (EN1092-1)
Fixed flange A (EN1092-1)
Radius (mm)
Part No. / Drawing / Reference
Weight (kg)
100 1-0100-292-0100-00 9,0+4,5 33,4 1000 30 BC.Ø180, 8 x Ø18 BC.Ø180, 8 x Ø18 10
Maximum angle for ESSER TWIN 900 = 30°. Other nominal sizes on request.
Single-layer, hardened elbows up to 45 HRC. Thick-walled design. ESSER 400
Collar A/Loose flange (EN1092-1)
Wall thickness inside+outside (mm)
pneu. NP (Bar)
Nom. Size (ND)
Angle [°]
Fixed flange A (EN1092-1)
Radius (mm)
Part No. / Drawing / Reference
Weight (kg)
125 1-0125-276-0059-00
7,1
48,0 1000 90 BC.Ø210, 8 x Ø18 BC.Ø210, 8 x Ø18
8
125 1-0125-276-0060-00
7,1
30,8 1000 45 BC.Ø210, 8 x Ø18 BC.Ø210, 8 x Ø18
8
Other nominal sizes or other angles on request.
ESSERTWINPIPES.COM | 25
ELBOWS PIPELINE SYSTEMS WITH FLANGES - EN1092-1/PN10 PLAIN FLANGES - SEALING SURFACE A
HAUPTMENÜ MAIN MENU
Double-layered elbow. Inside wall hardened up to 63 HRC. Thick-walled design. ESSER TWIN 700
Collar A/Loose flange (EN1092-1)
Wall thickness inside+outside (mm)
Pneu. NP (Bar)
Nom. Size (ND)
Angle [°]
Fixed flange A (EN1092-1)
Radius (mm)
Part No. / Drawing / Reference
Weight (kg)
80 1-0080-260-0022-00 7,1+3,2
27,2 500
90 BC.Ø160, 8 x Ø18 BC.Ø160, 8 x Ø18 10
80 1-0080-260-0060-00 7,1+3,2
20,5 500
60 BC.Ø160, 8 x Ø18 BC.Ø160, 8 x Ø18 10
80 1-0080-260-0080-00 7,1+3,2
15,1 500
30 BC.Ø160, 8 x Ø18 BC.Ø160, 8 x Ø18 10
100 1-0100-263-0061-01 5,0+3,2
25,8 500
90 BC.Ø180, 8 x Ø18 BC.Ø180, 8 x Ø18 10
100 1-0100-263-0061-03 5,0+3,2
17,4 500
45 BC.Ø180, 8 x Ø18 BC.Ø180, 8 x Ø18 10
100 1-0100-263-0061-02 5,0+3,2
14,5 500
30 BC.Ø180, 8 x Ø18 BC.Ø180, 8 x Ø18 10
125 1-0125-263-0215-00 7,1+3,6
40,0 500
90 BC.Ø210, 8 x Ø18 BC.Ø210, 8 x Ø18
8
Collar A/Loose flange (EN1092-1)
Wall thickness inside+outside (mm)
Pneu. NP (Bar)
Nom. Size (ND)
Angle [°]
Fixed flange A (EN1092-1)
Radius (mm)
Part No. / Drawing / Reference
Weight (kg)
80 1-0080-263-0051-00 7,1+3,2
46,2 1000 90 BC.Ø160, 8 x Ø18 BC.Ø160, 8 x Ø18 10
80 1-0080-263-0053-00 7,1+3,2
25,1 1000 45 BC.Ø160, 8 x Ø18 BC.Ø160, 8 x Ø18 10
100 1-0100-263-0037-00 4,5+3,2
43,1 1000 90 BC.Ø180, 8 x Ø18 BC.Ø180, 8 x Ø18 10
100 1-0100-263-0037-08 4,5+3,2
43,1 1000 60 BC.Ø180, 8 x Ø18 BC.Ø180, 8 x Ø18 10
100 1-0100-263-0037-05 4,5+3,2
43,1 1000 45 BC.Ø180, 8 x Ø18 BC.Ø180, 8 x Ø18 10
125 1-0125-263-0237-00 4,5+3,6
56,8 1000 90 BC.Ø210, 8 x Ø18 BC.Ø210, 8 x Ø18
8
Other nominal sizes or other angles on request.
ESSERTWINPIPES.COM | 26
ELBOWS PIPELINE SYSTEMS WITH FLANGES - EN1092-1/PN10 PLAIN FLANGES - SEALING SURFACE A
HAUPTMENÜ MAIN MENU
Double-layered elbow. Inside wall hardened up to 63 HRC. Thick-walled design. ESSER TWIN 700
Collar A/Loose flange (EN1092-1)
Collar A/Loose flange (EN1092-1)
Wall thickness inside+outside (mm)
Pneu. NP (Bar)
Nom. Size (ND)
Angle [°]
Radius (mm)
Part No. / Drawing / Reference
Weight (kg)
80 1-0080-260-0084-00 7,1+3,2
26,3 500 90 BC.Ø160, 8 x Ø18 BC.Ø160, 8 x Ø18 10
100 1-0100-263-0062-00 5,0+3,2
27,9 500 90 BC.Ø180, 8 x Ø18 BC.Ø180, 8 x Ø18 10
Collar A/Loose flange (EN1092-1)
Collar A/Loose flange (EN1092-1)
Wall thickness inside+outside (mm)
Pneu. NP (Bar)
Nom. Size (ND)
Angle [°]
Radius (mm)
Part No. / Drawing / Reference
Weight (kg)
80 1-0080-263-0095-00 7,1+3,2
46,2 1000 90 BC.Ø160, 8 x Ø18 BC.Ø160, 8 x Ø18 10
100 1-0100-263-0086-00 4,5+3,2
72,4 1000 90 BC.Ø180, 8 x Ø18 BC.Ø180, 8 x Ø18 10
Collar A/Loose flange (EN1092-1)
Collar A/Loose flange (EN1092-1)
Wall thickness inside+outside (mm)
pneu. NP (Bar)
Nom. Size (ND)
Angle [°]
Radius (mm)
Part No. / Drawing / Reference
Weight (kg)
100 1-0100-263-0240-00 4,5+3,2
78,8 1500 90 BC.Ø180, 8 x Ø18 BC.Ø180, 8 x Ø18 10
Other nominal sizes or other angles on request.
ESSERTWINPIPES.COM | 27
REDUCERS PIPELINE SYSTEMS WITH FLANGES - EN1092-1/PN10 PLAIN FLANGES - SEALING SURFACE A
HAUPTMENÜ MAIN MENU
ESSER TWIN 700 Double-layer reducers made of composite steel. Inner tube hardened up to 63 HRC.
Wall thickness inside+outside (mm)
Nom. Size (ND1)
Nom. Size (ND2)
Pneu. NP (Bar)
Fixed flange A (EN1092-1)
Fixed flange A (EN1092-1)
Part No. / Drawing / Reference
Weight (kg)
Length (mm)
150 125 1-0150-210-0264-00 4,0+4,0
42,0 1000 BC.Ø240, 8 x Ø22 BC.Ø210, 8 x Ø18 6
Wall thickness inside+outside (mm)
Collar A/Loose flange (EN1092-1)
Nom. Size (ND1)
Nom. Size (ND2)
Pneu. NP (Bar)
Fixed flange A (EN1092-1)
Part No. / Drawing / Reference
Weight (kg)
Length (mm)
200 100 1-0200-210-0016-00 4,0+4,0
42,0 1000 BC.Ø295, 8 x Ø22 BC.Ø180, 8 x Ø18 5
Wall thickness inside+outside (mm)
Collar A/Loose flange (EN1092-1)
Nom. Size (ND1)
Nom. Size (ND2)
Pneu. NP (Bar)
Fixed flange A (EN1092-1)
Part No. / Drawing / Reference
Weight (kg)
Length (mm)
250 200 1-0250-210-0021-00 4,0+4,0 85,3 1300 BC.Ø350, 12 x Ø22 BC.Ø295, 8 x Ø22 5
Other nominal size combinations and lengths on request.
ESSERTWINPIPES.COM | 28
SPECIAL PARTS PIPELINE SYSTEMS WITH FLANGES - EN1092-1/PN10 PLAIN FLANGES - SEALING SURFACE A
HAUPTMENÜ MAIN MENU
Double-layer branch pipe made of composite steel. With welded-on reinforcement plate in the direction of flow. Inner layer hardened up to 63 HRC. Thick-walled design. ESSER TWIN 700
Wall thickness inside+outside (mm)
Collar A/Loose flange (EN1092-1)
Nom. Size (ND)
Pneu. NP (Bar)
Branch [°]
Fixed flange A (EN1092-1)
Part No. / Drawing / Reference
Weight (kg)
Length (mm)
2 x BC.Ø180, 8 x Ø18
100 1-0100-175-0111-00 4,0+4,0 39,9 745
30 BC.Ø180, 8 x Ø18
10
ESSER TWIN 700 TRUCK HOSE ADAPTER Adapter with Storz A coupling for connection between silo pipe and truck hose. Double-layer pipe. Inner pipe hardened up to 63 HRC. Thick-walled design.
Wall thickness inside+outside (mm)
Nom. Size (ND)
Pneu. NP (Bar)
Fixed flange A (EN1092-1)
Part No. / Drawing / Reference
Weight (kg)
Length (mm)
Hose coupling
500 < L < 1000
100 1-0100-120-0088-01 4,5+3,2
17,4
Storz A
BC.Ø180, 8 x Ø18 10
ESSERTWINPIPES.COM | 29
PIPE SYSTEMS WITH FLANGES - EN1092-1/PN10 STRAIGHT PIPES MALE/FEMALE-FLANGES - SEALING SURFACE F+E
HAUPTMENÜ MAIN MENU
Pipe elements with fixed flanges or collar and loose flanges. Male-Female sealing surface geometry (F+E) is centering. Flat gaskets are used as sealing elements. Flange sizes according to standard table PN10. Design in accordance with PED 2014/68/EU, Article 4 Paragraph 3 (Category 0).
ESSER TWIN 700 Double-layered pipes. Inner wall hardened up to 63 HRC. Thick- walled design. Centering sealing surface geometry.
Collar E/Loose Flange (EN1092-1)
Wall thickness inside+outside (mm)
Nom. Size (ND)
Pneu. NP (Bar)
Fixed flange F (EN1092-1)
Part No. / Drawing / Reference
Weight (kg/m)
Length (mm)
200 < L < 6000
100 1-0100-111-0107-00 4,5+3,2
29,8
BC.Ø180, 8 x Ø18 BC.Ø180, 8 x Ø18 10
ESSER TWIN 700 Double-layered pipes. Inner wall hardened up to 63 HRC. Thick-walled design. Centering sealing surface geometry. Version with earthing lugs to dissipate static charges.
Collar E/Loose Flange (EN1092-1)
Wall thickness inside+outside (mm)
Nom. Size (ND)
Pneu. NP (Bar)
Fixed flange F (EN1092-1)
Part No. / Drawing / Reference
Weight (kg/m)
Length (mm)
200 < L < 6000
125 1-0125-111-0058-00 5,0+3,2
38,3
BC.Ø210, 8 x Ø18 BC.Ø210, 8 x Ø18
8
Other nominal sizes on request. For earthing straps, see page 18.
ESSERTWINPIPES.COM | 30
PIPE SYSTEMS WITH FLANGES - EN1092-1/PN10 ELBOWS MALE/FEMALE-FLANGES - SEALING SURFACE F+E
HAUPTMENÜ MAIN MENU
Double-layered elbows. Inner wall hardened up to 63 HRC. Thick-walled design. Centering sealing surface geometry. Version with earthing lugs to dissipate static charges. ESSER TWIN 700
Collar E/Loose Flange (EN1092-1)
Wall thickness inside+outside (mm)
Nom. Size (ND)
Pneu. NP (Bar)
Angle [°]
Fixed flange F (EN1092-1)
Radius (mm)
Part No. / Drawing / Reference
Weight (kg)
125 1-0125-263-0268-00 4,5+3,6
32,1 1000 45 BC.Ø210, 8 x Ø18 BC.Ø210, 8 x Ø18
8
125 1-0125-263-0271-00 4,5+3,2
25,2 1000 30 BC.Ø210, 8 x Ø18 BC.Ø210, 8 x Ø18
8
Other nominal sizes or other angles on request. For earthing straps, see page 18.
ESSERTWINPIPES.COM | 31
PIPE SYSTEMS WITH FLANGES - EN1092-1/PN10 REDUCERS MALE/FEMALE-FLANGES - SEALING SURFACE F+E
HAUPTMENÜ MAIN MENU
ESSER TWIN 700 Double-layer reducers made of composite steel. Inner wall hardened up to 63 HRC.
Collar E/Loose flange (EN1092-1)
Wall thickness inside+outside (mm)
Nom. Size (ND1)
Nom. Size (ND2)
Pneu. NP (Bar)
Fixed flange F (EN1092-1)
Length (mm)
Part No. / Drawing / Reference
Weight (kg)
35,3 1000 BC.Ø210, 8 x Ø22 BC.Ø180, 8 x Ø18 8
125 100 1-0125-210-0123-00 4,0+4,0
Collar E/Loose flange (EN1092-1)
Wall thickness inside+outside (mm)
Nom. Size (ND1)
Nom. Size (ND2)
Pneu. NP (Bar)
Fixed flange F (EN1092-1)
Length (mm)
Part No. / Drawing / Reference
Weight (kg)
100 125 1-0125-210-0128-00 4,0+4,0
34,9 1000 BC.Ø180, 8 x Ø22 BC.Ø210, 8 x Ø18 8
125 150 1-0150-210-0161-00 4,0+4,0
41,5 1000 BC.Ø210, 8 x Ø18 BC.Ø240, 8 x Ø22 6
Other nominal size combinations and lengths on request.
ESSERTWINPIPES.COM | 32
PIPE SYSTEMS WITH FLANGES - EN1092-1/PN10 STRAIGHT PIPES MALE/FEMALE-FLANGES - SEALING SURFACE G+H
HAUPTMENÜ MAIN MENU
Pipes with fixed flanges or collar and loose flanges. Male/Female sealing surface geometry (G+H) and is centering. O-rings are used as sealing elements. Generally designed with earthing lugs to dissipate static charges. Flange sizes according to standard table PN10. Design in accordance with PED 2014/68/EU, Article 4 Paragraph 3 (Category 0).
ESSER TWIN 700 Double-layered pipes. Inner wall hardened up to 63 HRC. Thick-walled design. Centering sealing surface geometry.
Collar G/Loose Flange (EN1092-1)
Collar H/Loose Flange (EN1092-1)
Wall thickness inside+outside (mm)
Nom. Size (ND)
Pneu. NP (Bar)
Part No. / Drawing / Reference
Weight (kg/m)
Length (mm)
200 < L < 6000 200 < L < 6000 200 < L < 6000 200 < L < 6000
80
1-0080-111-0034-00 3,6+3,6
22,8
BC.Ø160, 8 x Ø18 BC.Ø160, 8 x Ø18 10
100 1-0100-111-0089-00 4,5+3,2
29,4
BC.Ø180, 8 x Ø18 BC.Ø180, 8 x Ø18 10
40,1
BC.Ø210, 8 x Ø18 BC.Ø210, 8 x Ø18
8
125 1-0125-111-0041-00 5,0+3,2
50,8
BC.Ø240, 8 x Ø22 BC.Ø240, 8 x Ø22
6
150 1-0150-111-0044-00 5,0+4,0
Other nominal sizes on request. For earthing straps, see page 18.
ESSERTWINPIPES.COM | 33
PIPE SYSTEMS WITH FLANGES - EN1092-1/PN10 SHORT PIPES MALE/FEMALE-FLANGES - SEALING SURFACE G+H
HAUPTMENÜ MAIN MENU
ESSER TWIN 700 Short intermediate pipes up to 200 mm long. Double-layered pipes. Inner wall hardened up to 63 HRC. Thick-walled design. Centering sealing surface geometry.
Wall thickness inside+outside (mm)
Nom. Size (ND)
Pneu. NP (Bar)
Fixed flange G (EN1092-1)
Fixed Flange H (EN1092-1)
Part No. / Drawing / Reference
Weight (kg/m)
Length (mm)
100 1-0100-111-0086-00 4,5+3,2
12,1 L < 200 BC.Ø180, 8 x Ø18 BC.Ø180, 8 x Ø18 10
150 1-0150-115-0045-00 5,0+4,0
20,8 L < 200 BC.Ø240, 8 x Ø22 BC.Ø240, 8 x Ø22
6
ESSER TWIN 700 Short intermediate pipes up to 200 mm long. Double-layered pipes. Inner wall hardened up to 63 HRC. Thick-walled design. Centering sealing surface geometry.
Wall thickness inside+outside (mm)
Nom. Size (ND)
Pneu. NP (Bar)
Collar G (EN1092-1)
Collar H (EN1092-1)
Part No. / Drawing / Reference
Weight (kg/m)
Length (mm)
80
1-0080-111-0038-00 3,6+3,6
5,2
L < 200
Collar G
Collar H
10
125 1-0125-111-0051-00 5,0+3,2
9,1
L < 200
Collar G
Collar H
8
150 1-0150-115-0052-00 5,0+4,0
11,5 L < 200
Collar G
Collar H
6
ESSER TWIN 700 Double-layer tubes made of composite steel. Maximum length 3000 mm. Inner layer hardened up to 63 HRC. Centering sealing surface geometry.
Collar G/Loose Flange (EN1092-1)
Collar H/Loose Flange (EN1092-1)
Wall thickness inside+outside (mm)
Nom. Size (ND)
Pneu. NP (Bar)
Part No. / Drawing / Reference
Weight (kg/m)
Length (mm)
200 < L < 3000 200 < L < 3000
200 1-0200-156-0007-00 4,0+4,0
61,0
BC.Ø295, 12 x Ø22 BC.Ø295, 12 x Ø22 5
250 1-0250-155-0003-00 4,0+4,0
77,2
BC.Ø350, 12 x Ø22 BC.Ø350, 12 x Ø22 4
For earthing straps, see page 18.
ESSERTWINPIPES.COM | 34
PIPE SYSTEMS WITH FLANGES - EN1092-1/PN10 ELBOWS MALE/FEMALE-FLANGES - SEALING SURFACE G+H
HAUPTMENÜ MAIN MENU
Double-layered elbows. Inner wall hardened up to 63 HRC. Thick-walled design. Centering sealing surface geometry. ESSER TWIN 700
Collar G/Loose Flange (EN1092-1)
Collar H/Loose Flange (EN1092-1)
Wall thickness inside+outside (mm)
Nom. Size (ND)
Pneu. NP (Bar)
Angle [°]
Radius (mm)
Part No. / Drawing / Reference
Weight (kg)
80 1-0080-260-0061-00 7,1+3,2
26,0 500 90 BC.Ø160, 8 x Ø18 BC.Ø160, 8 x Ø18 10
80 1-0080-260-0045-00 7,1+3,2
14,7 500 30 BC.Ø160, 8 x Ø18 BC.Ø160, 8 x Ø18 10
100 1-0100-263-0194-00 5,0+3,2
26,5 500 90 BC.Ø180, 8 x Ø18 BC.Ø180, 8 x Ø18 10
100 1-0100-263-0235-00 5,0+3,2
17,5 500 45 BC.Ø180, 8 x Ø18 BC.Ø180, 8 x Ø18 10
125 1-0125-263-0217-00 7,0+3,2
42,9 500 90 BC.Ø210, 8 x Ø18 BC.Ø210, 8 x Ø18
8
125 1-0125-260-0057-00 7,0+3,2
26,1 500 45 BC.Ø210, 8 x Ø18 BC.Ø210, 8 x Ø18
8
150 1-0150-260-0036-00 6,3+3,2
45,6 500 90 BC.Ø240, 8 x Ø22 BC.Ø240, 8 x Ø22
6
150 1-0150-260-0218-00 6,3+3,2
31,2 500 45 BC.Ø240, 8 x Ø22 BC.Ø240, 8 x Ø22
6
Other nominal sizes or other angles on request. For earthing straps, see page 18.
ESSERTWINPIPES.COM | 35
PIPE SYSTEMS WITH FLANGES - EN1092-1/PN10 ELBOWS MALE/FEMALE-FLANGES - SEALING SURFACE G+H
HAUPTMENÜ MAIN MENU
Double-layered elbows. Inner wall hardened up to 63 HRC. Thick-walled design. Centering sealing surface geometry. ESSER TWIN 700
Collar G/Loose Flange (EN1092-1)
Collar H/Loose Flange (EN1092-1)
Wall thickness inside+outside (mm)
Nom. Size (ND)
Pneu. NP (Bar)
Angle [°]
Radius (mm)
Part No. / Drawing / Reference
Weight (kg)
80 1-0080-263-0067-00 7,1+3,2
24,2 1000 45 BC.Ø160, 8 x Ø18 BC.Ø160, 8 x Ø18 10
80 1-0080-263-0091-00 7,1+3,2
12,7 1000 15 BC.Ø160, 8 x Ø18 BC.Ø160, 8 x Ø18 10
100 1-0100-263-0211-00 4,5+3,2
28,2 1000 45 BC.Ø180, 8 x Ø18 BC.Ø180, 8 x Ø18 10
100 1-0100-263-0212-00 4,5+3,2
22,2 1000 30 BC.Ø180, 8 x Ø18 BC.Ø180, 8 x Ø18 10
125 1-0125-263-0236-00 4,5+3,6
35,8 1000 45 BC.Ø210, 8 x Ø18 BC.Ø210, 8 x Ø18
8
125 1-0125-263-0247-00 4,5+3,6
26,3 1000 30 BC.Ø210, 8 x Ø18 BC.Ø210, 8 x Ø18
8
150 1-0150-263-0218-00 6,3+3,2
42,8 1000 45 BC.Ø240, 8 x Ø22 BC.Ø240, 8 x Ø22
6
150 1-0150-263-0216-00 6,3+3,2
33,6 1000 30 BC.Ø240, 8 x Ø22 BC.Ø240, 8 x Ø22
6
The maximum angle for R1000 is 45°. Other nominal sizes or other angles on request. For earthing straps, see page 18.
ESSERTWINPIPES.COM | 36
PIPE SYSTEMS WITH FLANGES - EN1092-1/PN10 REDUCERS MALE/FEMALE-FLANGES - SEALING SURFACE G+H
HAUPTMENÜ MAIN MENU
ESSER TWIN 700 Double-layer reducer made of composite steel. Lengths from 500 to 1500 mm. Inner wall hardened up to 63 HRC. Centering sealing surface geometry. Available in various nominal size combinations.
Collar G/Loose flange (EN1092-1)
Collar H/Loose flange (EN1092-1)
Wall thickness inside+outside (mm)
Nom. Size (ND1)
Nom. Size (ND2)
Pneu. NP (Bar)
Length (mm)
Part No. / Drawing / Reference
Weight (kg)
125 100 1-0125-210-0116-00 4,0+4,0 32,5 900 BC.Ø210, 8 x Ø18 BC.Ø180, 8 x Ø18 8
Other combinations of nominal sizes and lengths on request. For earthing straps, see page 18.
Collar G/Loose flange (EN1092-1)
Collar H/Loose flange (EN1092-1)
Wall thickness inside+outside (mm)
Nom. Size (ND1)
Nom. Size (ND2)
Pneu. NP (Bar)
Length (mm)
Part No. / Drawing / Reference
Weight (kg)
80 100 1-0100-210-0053-00 4,0+4,0
26,0 715 BC.Ø160, 8 x Ø18 BC.Ø180, 8 x Ø18 10
100 125 1-0100-210-0109-00 4,0+4,0
34,9 1000 BC.Ø180, 8 x Ø18 BC.Ø210, 8 x Ø18 8
Other combinations of nominal sizes and lengths on request. For earthing straps, see page 18.
ESSERTWINPIPES.COM | 37
PIPE SYSTEMS WITH FLANGES - EN1092-1/PN10 SPECIAL PARTS MALE/FEMALE-FLANGES - SEALING SURFACE G+H
HAUPTMENÜ MAIN MENU
BRANCH PIPES Double-layer branch pipes made of composite steel. Inner pipe hardened up to 63 HRC. Centering sealing surface geometry.
Pneu . NP (Bar)
Wall thickness inside+outside (mm)
Nom. Size ND
Side 1 (EN1092-1)
Side 2 (EN1092-1)
Branch (EN1092-1)
Part No. / Drawing / Reference
Weight (kg)
Length (mm)
30° / 550 mm Collar G / Loose flange BC.-Ø 210, 8 x Ø 18 60° / 280 mm Fixed flange G / BC.-Ø 240, 8 x Ø 22
Collar G / Loose flange BC.-Ø 210, 8 x Ø 18
Fixed flange H BC.-Ø 210, 8 x Ø 18
10
125 1-0125-175-0048-00 4,0+4,0 59,5 1100
Collar H / Loose flange BC.Ø 240, 8 x Ø 22
Fixed flange G / BC.-Ø 240, 8 x Ø 22
150 1-0150-175-0069-00 4,0+4,0 45,5 550
6
Other nominal sizes on request. For earthing straps, see page 18.
PIPE DIVERTER VALVE ADAPTER Inner ring hardened up to 63 HRC. Centering sealing surface geometry. Fit to DIN ISO 286 - d9 for male side.
Side 1 Sealing surface G (EN1092-1)
Side 2 Sealing surface H (EN1092-1) EN1092 Fit to DIN ISO 286 - d9
Nom. Size ND
Pneu. NP (Bar)
Part No. / Drawing / Reference
Weight (kg)
Length (mm)
100
1-0100-445-0019-00
3,0
34
EN1092
10
Other nominal sizes on request.
ESSERTWINPIPES.COM | 38
PIPE SYSTEMS WITH FLANGES - ANSI B16.5 CLASS 150 STRAIGHT PIPES AND ELBOWS PLAIN FLANGES
HAUPTMENÜ MAIN MENU
ESSER TWIN 700 Double-layered pipes. Inner wall hardened up to 63 HRC. Plain sealing surface geometry.
Wall thickness inside+outside (mm)
Nom. Size ND
Pneu. NP (Bar)
Both sides fixed flanges ANSI B16.5 Class 150
Part No. / Drawing / Reference
Weight (kg/m)
Length (mm)
100
1-0100-120-0033-00
4,5+3,2
30,7
200 < L < 6000 BC.Ø 190.5, 8 x Ø 19.1
10
125
1-0125-115-0016-00
5,0+3,2
39,7
200 < L < 6000 BC.Ø 215.9, 8 x Ø 22.2
8
150
1-0150-115-0031-00
5,0+4,0
49,2
200 < L < 6000 BC.Ø 241.3, 8 x Ø 22.2
6
Double-layered elbows. Inner wall hardened up to 63 HRC. Thick-walled design. ESSER TWIN 700
Wall thickness inside+outside (mm)
Nom. Size ND
Pneu. NP (Bar)
Angle [°]
Both sides fixed flanges ANSI B16.5 Class 150
Part No. / Drawing / Reference
Weight (kg)
Radius (mm)
100 1-0100-263-0219-00 7,1+3,2
43
1000
90
BC.Ø 190.5, 8 x Ø 19.1
10
125 1-0125-268-0178-00 5,0+3,2
71,6
1000
90
BC.Ø 215.9, 8 x Ø 22.2
8
150 1-0150-268-0071-00 6,3+4,5
95,7
1000
90
BC.Ø 241.3, 8 x Ø 22.2
6
ESSERTWINPIPES.COM | 39
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