ESSER CATALOG

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HIGH WEAR RESISTANT PIPELINES FOR CONCRETE PUMPING SYSTEMS

75 YEARS IN OPERATION PRECISION-ENGINEERED SAFE & RELIABLE MADE IN GERMANY CATALOG

ESSERTWINPIPES.COM

TRUCK MOUNTED CONCRETE PUMPS

ESSER STANDARD WEIGHT BOOM PIPELINES

08 09 09 10 11 11

ESSER 400

BACK-ENDS DECK PIPES BOOM PIPES ELBOWS

ELBOWS WITH EXTENSIONS REDUCERS FOR THE DECK

IMPACT ELBOWS

ESSER TWIN 700

BACK-ENDS DECK PIPES BOOM PIPES

14 20 20 21 22 22 23

ELBOWS

ELBOWS WITH EXTENSIONS

SPECIAL PARTS

REDUCERS FOR DECK & BOOM

BACK-ENDS DECK PIPES BOOM PIPES

24 29 29 30 32 34 35 36 38

ESSER TWIN 900

BOOM PIPES W/ INLET REINFORCEMENT

ELBOWS

IMPACT & TURRET ELBOWS ELBOWS WITH EXTENSIONS

SPECIAL PARTS

REDUCERS FOR THE DECK

ESSERTWINPIPES.COM | 2 ESSERTWINPIPES.COM | 02

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LIGHT WEIGHT PIPES

40 40

BOOM PIPES

ESSER TWIN PU

ELBOWS

PIPES FOR CIFA CARBOTECH

BOOM PIPES

41 41

ESSER TWIN 700

ELBOWS

ESSER TWIN 900

BOOM PIPES

BOOM PIPES W/ WELD-END REINFORCEMENT

43 42

ELBOWS

ELBOWS WITH EXTENSIONS

SPECIAL PARTS

LAYDOWN & HIGHRISE PIPELINES

HIGH PRESSURE PIPELINES

STRAIGHT PIPES

48 50

ESSER TWIN 160

ELBOWS

STRAIGHT PIPES

51 52

ESSER 400

ELBOWS

ESSER TWIN 900

STRAIGHT PIPES

SHOTCRETE PIPELINES

STRAIGHT PIPES

ESSER 160

SPECIAL PIPES

ELBOWS

SPECIAL ELBOWS

REDUCERS

ESSERTWINPIPES.COM | 03

COUPLINGS & GASKETS

FOR WELD-END STYLE “SK” FOR WELD-END STYLE “HD” FOR WELD-END STYLE “ZX” FOR WELD-END STYLE “SC”

59 60 61 62 63

SAFETY PINS

ACCESSORIES

AIRCUFF SHUT-OFF VALVE

65 66 67 68 69 69 70

SAFETY ROPE HOSE CADDY PUMP PRIMER

PIPELINE CLEANING

HAMMER

PIPE HOLDER PADS

TECHNICAL INFORMATION

WELD-END STYLE MEASUREMENT 71 IDENTIFICATION OF ELBOWS 77

PLEASE NOTE: The ESSER numbering system for drawings, raw materials, assemblies, sales and trade goods have

the following structure: X-XXXX-XXX-XXXX-XX

Please note that the number master of a parts group may differ from the number of an associated individual item. The catalog number given does not always correspond to the number of a specific pipe length, particularly in the case of different lengths of a pipe type. For inquiries or orders for straight pipes of a specific type, please always state the specified catalog number and the required length in millimeters.

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CONCRETE

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TRUCK MOUNTED CONCRETE PUMPS

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CONCRETE

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THE ESSER SERIES THREE PERFORMANCE OPTIONS

ESSER 400

ESSER TWIN 700

ESSER TWIN 900

COST EFFECTIVE BEST PERFORMANCE EASY INSTALLATION

PROVEN FOR YEARS EXCELLENT PERFORMANCE STANDARD WORLDWIDE

MADE FOR HARSH CONDITIONS EXCEPTIONAL PERFORMANCE LONG SERVICE LIFE

Single-layer, internally hardened pipe system for hydraulic and pneumatic conveying of slightly abrasive media. The pipes and elbows are internally hardened up to 50 HRC. The hardness decreases linearly from the inside to the outside.

Two-layer pipe system for hydraulic and pneumatic conveying of abrasive material. The inner pipe is evenly hardened to 63 HRC. The outer pipe is pressure-bearing and protects the inner wear layer from acting torsional or bending forces. In use since 1980 and constantly improved.

Two-layer pipe system for hydraulic and pneumatic conveying of high abrasive material and long operating times. Inner wear layer hard up to 67 HRC. Bends equipped with CCI chilled cast iron sleeves.

ESSERTWINPIPES.COM | 06

TRUCK MOUNTED CONCRETE PUMPS / TRUCK MIXER CONCRETE PUMPS CONCRETE

MAIN MENU

BOOM PIPE

2. BOOM TIP ELBOW (IMPACT ELBOW OPTION)

ELBOW

1.BOOM TIP ELBOW (IMPACT ELBOW)

TURRET PIPE

DECK PIPE

COUPLING

TURRET ELBOW

REDUCER

SWIVEL ELBOW

90° ELBOW

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CONCRETE

MAIN MENU

ESSER 400 – BACK END

Matching to Putzmeister machines

1-0125-327-0023-00

1-0150-200-0028-00

1-0180-327-0007-00

1-0150-327-0001-00

Single layer, hardened components made of hardened steel or manganese cast. Working pressure 85 bar / test pressure 170 bar. Pipes dimensions and weld-ends matching to Putzmeister pipeline systems.

Part No. / Drawing Reference

Matching to OEM Part. No.

Ends Style (inlet – outlet)

Weight net kg

Description

Dimension

Putzmeister 417730 Putzmeister 409484 Putzmeister 275104003 Putzmeister 414252

1-0180-327-0007-00

DN180 Swivel Elbow

90°

PM – 6,0ZXR

80,0

1-0150-327-0001-00

DN150 Elbow

90°

6,0ZXV – 6,0ZXR

28,2

1-0150-200-0028-00

DN150-125 Reducer

1200 mm 6,0ZXV – 5,5SK

37,5

5,5SK – 5,5SK (148 mm Metric)

1-0125-327-0023-00

DN125 Elbow with extension 45°

15,8

Other reducer lengths, elbows, and end style designs available on request. View weld END STYLES AND MEASUREMENTS

ESSERTWINPIPES.COM | 08

ESSER TWIN 700 DECK PIPES ESSER 400 CONCRETE

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DECK PIPES

Single layer, hardened pipes up to 50 HRC. Thick-walled version for the deck of the concrete pump. Available in nominal sizes DN100 and DN125. Working pressure 85 bar / test pressure 170 bar.

F.W.C. Weight kg / m

Nominal Diameter

Part No. / Drawing Reference

Wall Thickness mm

Hardness (HRC)

Length mm

Ends Style (inlet – outlet)

Weight net kg

4,5SK – 4,5SK (127 mm Metric)

100

1-0100-108-0020-03

7,1

Up to 50

3000

57,2

38,0

4,5SK – 4,5SK (127 mm Metric)

100

1-0100-108-0020-00

7,1

Up to 50 100 < L < 6000

variable

38,0

5,5SK – 5,5SK (148 mm Metric)

125

1-0125-108-0013-01

7,1

Up to 50

3000

71,0

52,9

5,5SK – 5,5SK (148 mm Metric)

125

1-0125-108-0013-00

7,1

Up to 50 100 < L < 6000

Variable

52,9

BOOM PIPES

Single layer, hardened pipes up to 50 HRC. Lightweight design for the boom of the concrete pump. Available in nominal sizes DN100 and DN125. Working pressure 85 bar / test pressure 170 bar.

Weight net kg

F.W.C. Weight kg / m

Nominal Diameter

Part No. / Drawing Reference

Hardness (HRC)

Length mm

Ends Style (inlet – outlet)

Wall Thickness

4,5SK – 4,5SK (127 mm Metric)

100

1-0100-108-0007-01

4,0

Up to 50

3000

32,6

30,1

4,5SK – 4,5SK (127 mm Metric)

100

1-0100-108-0007-00

4,0

Up to 50 100 < L < 6000

variable

30,1

5,5SK – 5,5SK (148 mm Metric)

125

1-0125-108-0017-01

4,0

Up to 50

3000

40,2

42,8

5,5SK – 5,5SK (148 mm Metric)

125

1-0125-108-0017-00

4,0

Up to 50 100 < L < 6000

Variable

42,8

ESSERTWINPIPES.COM | 09

ESSER 400 – ELBOWS CONCRETE

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ELBOWS

Manganese cast elbows with reinforced back. Machine reworked weld-ends for higher fitting accuracy. Hardness up to 50 HRC. Working pressure 85 bar / test pressure 170 bar.

Nominal Diameter

Part No. / Drawing Reference

Ends Style (inlet – outlet)

Dimension (a x b) mm

Degree°

Height (h) mm Weight net kg

100

1-0100-327-0003-00

90 4,5SK – 4,5SK (127 mm Metric) 275 x 275

339

12,6

100

1-0100-327-0005-00

90 4,5SK – 4,5SK (127 mm Metric) 180 x 180

244

9,0

100

1-0100-327-0002-00

45 4,5SK – 4,5SK (127 mm Metric)

81 x 195

240

6,0

125

1-0125-327-0018-00

90 5,5SK – 5,5SK (148 mm Metric) 275 x 275

349

15,8

125

1-0125-327-0019-00

90 5,5SK – 5,5SK (148 mm Metric) 180 x 180

254

12,2

125

1-0125-327-0030-00 52,5 5,5SK – 5,5SK (148 mm Metric) 129 x 262

321

125

1-0125-327-0021-00

45 5,5SK – 5,5SK (148 mm Metric)

81 x 195

246

8,4

125

1-0125-327-0025-00 32,5 5,5SK – 5,5SK (148 mm Metric)

61 x 210

250

7,7

125

1-0125-327-0020-00

30 5,5SK – 5,5SK (148 mm Metric)

44 x 163

200

5,3

View weld END STYLES AND MEASUREMENTS

THERE ARE TWO WAYS TO IDENTIFY PIPE COMPONENTS. PLEASE SELECT ONE IF YOU INTEND TO PLACE AN INQUIRY OR ORDER WITH US:

Does the pipe component have a label? Send us a photo or provide us with the data in writing. Especially ESSER part number and pump manufacturer's part number are important for identifying. Make a copy of the piping plan and the corresponding parts list from the operator's manual of your concrete pump. You are also welcome to send these to us by email to sales@esser-werke.de .

ESSERTWINPIPES.COM | 10

CONCRETE

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ESSER 400 – ELBOWS WITH EXTENSIONS

ELBOWS WITH EXTENSIONS

Nominal Diameter

Part No. / Drawing Reference

Ends Style (inlet – outlet) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric)

Dimension (a x b) mm

Height (h) mm

Weight net kg

Note Degree°

125

1-0125-327-0031-00 1 Ext.

98 x 306

389

12,1

125

1-0125-327-0023-00 1 Ext.

221 x 337

427

15,8

125

1-0125-327-0022-00 2 Ext.

155 x 375

427

16,8

REDUCERS FOR THE DECK

Inlet Nominal Diameter

Outlet Nominal Diameter

Part No. / Drawing Reference

Ends Style (inlet – outlet)

Length mm

Matching to

Putzmeister ZX

150

125

1-0150-200-0028-02

6,0ZXV – 5,0SK 1200

Schwing SC Schwing SC Schwing SC Schwing SC

150

125

1-0150-200-0029-04

6,0SCR – 5,5SK 1600

150

125

1-0150-200-0029-07

6,0SCR – 5,5SK 1550

150

125

1-0150-200-0029-09

6,0SCR – 5,5SK 1500

150

125

1-0150-200-0029-02

6,0SCR – 5,5SK 1330

Other lengths and weld-end styles upon request. View weld END STYLES AND MEASUREMENTS

1-0150-200-0029-00

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MAIN MENU

LEARN HOW THE ESSER IMPACT ELBOW LASTS LONGER

ESSERTWINPIPES.COM | 12

ESSER 400 – IMPACT ELBOW CONCRETE

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One-layer elbow for heavy wear load situations. Inner wear layer with a thicker wall in the back. Working pressure 85 bar / test pressure 170 bar.

Nominal Diameter

Part No. / Drawing Reference

Ends Style (inlet – outlet) 5,5SK – 5,5SK (148 mm Metric)

Dimension (a x b) mm

Height (h) mm

Note

Degree°

Weight net kg

125 1-0125-327-0024-00 Impact Elbow 90

275 x 275

349

20,1

View weld END STYLES AND MEASUREMENTS

THE SECOND LAST ELBOW IN THE BOOM IS EXPOSED TO EXTREMELY HIGH WEAR. In most boom positions, the last and next to the last boom arm are showing downwards. The concrete flow will interrupt and the concrete falls vertically into this elbow. That causes an extremely high impact wear. We recommend using one impact elbow for pumps up to three boom arms. By four and more boom arms two impact elbows should be used.

ESSERTWINPIPES.COM | 13

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ESSER TWIN 700 – BACK ENDS

Matching to Schwing machines

1-0125-265-0066-00

1-0125-260-0031-00

1-0150-210-0065-04

1-0150-113-0022-00

1-0150-260-0007-00

1-0150-265-0001-01

Two-layer pipes. Inner wear layer uniformly through-hardened to 63 HRC. Working pressure 85 bar / test pressure 170 bar. Pipes dimensions and weld ends matching to Schwing pipeline systems.

Part No. / Drawing Reference

Matching to OEM Part. No.

Ends Style (inlet – outlet)

Weight net kg

Description

Dimension

Schwing 10203490 Schwing 10091923 Schwing 10088450 Schwing 10085710 Schwing 10081211 Schwing 10150592

1-0150-113-0022-00

DN150 Pipe

340 mm 6,0SCR – 6,0SCV

18,6

1-0150-260-0007-00

DN150 Elbow

90°

6,0SCR – 6,0SCV

17,4

1-0150-265-0001-01

DN150 Elbow with extention 90°

6,0SCR – 6,0SCV

24,8

1-0150-210-0065-04

DN150-125 Reducer

1600 mm 6,0SCR – 5,5SK

49,0

5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric)

1-0125-260-0031-00

DN125 Elbow

45°

7,9

1-0125-265-0066-00

DN125 Elbow with extension 50°

12,1

Other reducer lengths, elbows, and end style designs available on request.

View weld END STYLES AND MEASUREMENTS

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ESSER TWIN 700 – BACK ENDS

Matching to Schwing machines (DN180)

1-0150-210-0091-01

1-0180-273-0002-00

1-0150-265-0091-00

1-0150-260-0102-00

1-0180-210-0031-01

1-0180-273-0007-00

Two-layer pipes. Inner wear layer uniformly through-hardened to 63 HRC. Working pressure 85 bar / test pressure 170 bar. Pipes dimensions and weld ends matching to Schwing pipeline systems.

Part No. / Drawing Reference

Matching to OEM Part. No.

Ends Style (inlet – outlet)

Weight net kg

Description

Dimension

Schwing 10212934 Schwing 10304176 Schwing 98399036 Schwing 98477417 Schwing 10187184 Schwing 10201657

1-0180-273-0002-00

DN180 Swivel Elbow

90°

8,0SC – 8,0SCV

47,0

1-0180-273-0007-00

DN180 Elbow with extension

90°

8,0SCR – 8,0SCV

43,0

1-0180-210-0031-01

DN180/150 Reducer

1500 mm 8,0SCR – 6,0SK

58,9

6,0SK – 6,0SK (168 mm Metric) 6,0SK – 6,0SK (168 mm Metric)

1-0150-265-0092-00

DN150 Elbow with extension

50°

18,7

1-0150-260-0102-00

DN125 Elbow

45°

7,9

1-0150-210-0091-01

DN150-125 Reducer

2500 mm 6,0SK – 5,5SK

12,1

Other reducer lengths, elbows, and end style designs available on request.

View weld END STYLES AND MEASUREMENTS

ESSERTWINPIPES.COM | 15

BACK-ENDS CONCRETE ESSER TWIN 700 – BACK ENDS

MAIN MENU

Matching to Schwing machines (Truck Mixer Pump)

1-0125-210-0002-06

1-0125-113-0013-64

1-0125-260-0031-00

1-0125-265-0136-00

1-0125-175-0020-03

Two-layer pipes. Inner wear layer uniformly through-hardened to 63 HRC. Working pressure 85 bar / test pressure 170 bar. Pipes dimensions and weld ends matching to Schwing pipeline systems.

Part No. / Drawing Reference

Matching to OEM Part. No.

Ends Style (inlet – outlet) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric)

Weight net kg

Description

Dimension

Schwing 10195556 Schwing 10053634 Schwing 10302998 Schwing 10081211 Schwing 10095117

1-0125-265-0136-00

DN125 Elbow with extension

90°

22,8 kg

1-0125-113-0013-64

DN125 Pipe

560 mm

9,9 kg

1-0125-175-0020-03

DN125 Branch

560 mm

19,5 kg

1-0125-260-0031-00

DN125 Elbow

45°

7,9 kg

5,5SK – 4,5SK (148 mm to127 mm Metric)

1-0125-210-0002-06

DN125-100 Reducer

3000 mm

72,0 kg

Other reducer lengths, elbows, and end style designs available on request.

View weld END STYLES AND MEASUREMENTS

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CONCRETE

MAIN MENU

ESSER TWIN 700 – BACK ENDS

Matching to Putzmeister machines

1-0125-265-0174-00

1-0125-260-0031-00

1-0125-265-0222-00

1-0150-210-0086-02

1-0150-260-0180-00

Two-layer pipes. Inner wear layer uniformly through-hardened to 63 HRC. Working pressure 85 bar / test pressure 170 bar. Pipes dimensions and weld ends matching to Putzmeister pipeline systems.

Part No. / Drawing Reference

Matching to OEM Part. No.

Ends Style (inlet – outlet)

Description

Dimension

Weight net kg

Putzmeister 422189 Putzmeister 277401005 Putzmeister 224032401 Putzmeister cf. 414252 Putzmeister 530217

1-0150-260-0180-00

DN150 Elbow

90°

6,0ZXV – 6,0ZXR

22,0 kg

1-0150-210-0086-02

DN150-125 Reducer

1200 mm 6,0ZXR – 5,5SK

37,5 kg

5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric)

1-0125-260-0031-00

DN125 Elbow

45°

7,9 kg

1-0125-265-0174-00

DN125 Elbow with extension

45°

15,1 kg

1-0125-265-0222-00

DN125 Elbow with 2 extensions

45°

14,2 kg

Other reducer lengths, elbows, and end style designs available on request.

View weld END STYLES AND MEASUREMENTS

ESSERTWINPIPES.COM | 17

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ESSER TWIN 700 – BACK ENDS

Matching to Liebherr machines

1-0125-260-0242-00

1-0150-210-0119-00

Swivel Elbow please see → ESSER TWIN 900

1-0150-260-0182-00

Two-layer pipes. Inner wear layer uniformly through-hardened to 63 HRC. Working pressure 85 bar / test pressure 170 bar. Pipes dimensions and weld ends matching to Liebherr pipeline systems.

Part No. / Drawing Reference

Matching to OEM Part. No.

Ends Style (inlet – outlet)

Description

Dimension

Weight net.

Liebherr 12155722 Liebherr 12663106 Liebherr 12745032

1-0150-260-0182-00

DN150 Elbow

90°

6,0CBR – 6,0CBV

16,0 kg

1-0150-210-0119-00

DN150-125 Reducer

1500 mm

6,0CBR – 5,5SK

44,8 kg

1-0125-260-0242-00

DN125 Elbow

36°

5,5SK – 5,5SK (148 mm Metric)

8,2 kg

Other reducer lengths, elbows, and end style designs available on request.

View weld END STYLES AND MEASUREMENTS

ESSERTWINPIPES.COM | 18

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ESSER TWIN 700 – BACK ENDS

Matching to Cifa machines

1-0125-265-0237-00

1-0150-210-0146-01

1-0150-260-0035-00

1-0150-210-0094-01

1-0150-260-0182-00

Two-layer pipes. Inner wear layer uniformly through-hardened to 63 HRC. Working pressure 85 bar / test pressure 170 bar. Pipes dimensions and weld ends matching to Cifa pipeline systems.

Part No. / Drawing Reference

Matching to OEM Part. No.

Ends Style (inlet – outlet)

Description

Dimension

Weight net.

1-0150-270-0027-00

Cifa 234277 DN150 Elbow with 2 extensions

90°

6,0CBR – 6,0CBV

34,7 kg

1-0150-210-0094-01

Cifa 235147

DN150-125 Reducer

1286 mm 6,0CBR – 5,5SK

39,0 kg

1-0125-260-0035-00

Cifa 235013

DN125 Elbow

42°

5,5SK – 5,5SK

13,5 kg

1-0150-210-0146-01 Cifa S1026125

DN150-125 Reducer

1285 mm 6,0CBR – 5,0CB

39,3 kg

1-0125-265-0237-00 Cifa S1026121 DN125 Elbow with extension

42°

5,0CBN – 5,5SK

15,4 kg

Other reducer lengths, elbows, and end style designs available on request.

View weld END STYLES AND MEASUREMENTS

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ESSER TWIN 700

ESSER TWIN 700 DECK PIPES

DECK PIPES

Two-layer pipes. Inner wear layer uniformly through-hardened to 63 HRC. Thick-walled design for the deck of the concrete pump. Available in nominal sizes DN100 and DN125. Working pressure 85 bar / test pressure 170 bar.

Nominal Diameter

Part No. / Drawing Reference

Wall Thicknessmm (inner+outer wall)

Hardness (HRC)

Ends Style (inlet – outlet) 4,5SK – 4,5SK (127 mm Metric) 4,5SK – 4,5SK (127 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric)

Weight net kg

F.W.C. Weight kg / m

Length mm

100 1-0100-113-0006-01 7,7 (4,5+3,2)

3000

61,9

39,2

100 1-0100-113-0006-00 7,7 (4,5+3,2)

63 100 < L < 6000

variable

39,2

125 1-0125-113-0082-92 8,6 (5,6+3,0)

3000

85,2

57,3

125 1-0125-113-0306-00 8,6 (5,6+3,0)

63 100 < L < 6000

variable

57,3

BOOM PIPES

Two-layer pipes. Inner wear layer uniformly through-hardened to 63 HRC. Lightweight version for the boom of the concrete pump. Available in nominal sizes DN100 and DN125. Working pressure 85 bar / test pressure 170 bar.

Nominal Diameter

Part No. / Drawing Reference

Wall Thicknessmm (inner+outer wall)

Hardness (HRC)

Ends Style (inlet – outlet) 4,5SK – 4,5SK (127 mm Metric) 4,5SK – 4,5SK (127 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric)

Weight net kg

F.W.C. Weight kg / m

Length mm

100 1-0100-113-0009-08 4,0 (2,0+2,0)

3000

33,1

30,2

100 1-0100-113-0009-00 4,0 (2,0+2,0)

63 100 < L < 6000

variable

30,2

125 1-0125-113-0012-15 4,5(2,5+2,0)

3000

45,2

43,5

125 1-0125-113-0252-00 4,5(2,5+2,0)

63 100 < L < 6000

variable

43,5

125 1-0125-113-0041-15 4,0(2,0+2,0)

3000

39,9

42,3

125 1-0125-113-0282-00 4,0(2,0+2,0)

63 100 < L < 6000

variable

42,3

ESSERTWINPIPES.COM | 20

CONCRETE

MAIN MENU

ESSER TWIN 700 – ELBOWS

Two-layer elbows. Inner wear layer uniformly through-hardened to 63 HRC. Available in nominal sizes DN100 and DN125. Working pressure 85 bar / test pressure 170 bar.

Part No. / Drawing Reference

Ends Style (inlet – outlet) 4,5SK – 4,5SK (127 mm Metric) 4,5SK – 4,5SK (127 mm Metric) 4,5SK – 4,5SK (127 mm Metric) 4,5SK – 4,5SK (127 mm Metric) 4,5SK – 4,5SK (127 mm Metric) 4,5SK – 4,5SK (127 mm Metric) 4,5SK – 4,5SK (127 mm Metric) 4,5SK – 4,5SK (127 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric)

Dimension (a x b) mm

Height (h) mm

Weight net kg

Nominal Diameter

Degree°

100

1-0100-260-0008-00 90

275 x 275 339

10,4

100

1-0100-260-0007-00 90

180 x 180 244

7,7

100

1-0100-260-0005-00 90

175 x 175 239

7,0

100

1-0100-260-0006-00 90

170 x 170 234

7,0

100

1-0100-260-0022-00 45

81 x 195 240

5,8

100

1-0100-260-0105-00 32,5

61 x 210 244

7,3

100

1-0100-260-0181-00 20

27 x 151 173

3,5

100

1-0100-290-0006-00 15

18 x 135 152

4,4

125

1-0125-260-0016-00 90

275 x 275 349

15,6

125

1-0125-260-0011-00 90

180 x 180 254

10,3

125

1-0125-260-0272-00 60

161 x 279 343

12,3

125

1-0125-260-0224-00 52,5

129 x 262 321

11,0

125

1-0125-260-0031-00 45

81 x 195 246

8,0

125

1-0125-260-0131-00 40

83 x 227 275

8,9

125

1-0125-260-0051-00 32,5

61 x 210 250

8,1

125

1-0125-260-0033-00 30

44 x 163 200

6,1

125

1-0125-260-0196-00 30

43 x 161 198

6,8

125

1-0125-260-0041-00 30

38 x 140 177

5,5

125

1-0125-260-0240-00 25

38 x 172 203

6,5

125

1-0125-260-0251-00 20

27 x 151 176

5,7

125

1-0125-260-0029-00 20

24 x 134 159

5,1

125

1-0125-260-0186-00 15

17 x 131 150

5,0

125

1-0125-260-0030-00 15

16 x 118 137

4,5

Other elbow angles on request.

125

1-0125-260-0265-00 10

15 x 173 186

6,4

View weld END STYLES AND MEASUREMENTS

125

1-0125-260-0275-00 10

9 x 103 116

3,9

ESSERTWINPIPES.COM | 21

ESSER TWIN 700

CONCRETE

MAIN MENU

ESSER TWIN 700

ELBOWS WITH EXTENSIONS

1-0100-265-0012-00 1-0125-265-0017-00

Nominal Diameter

Part No. / Drawing Reference

Ends Style (inlet – outlet) 4,5SK – 4,5SK (127 mm Metric) 4,5SK – 4,5SK (127 mm Metric) 4,5SK – 4,5SK (127 mm Metric) 4,5SK – 4,5SK (127 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric)

Dimension (a x b) mm

Height (h) mm

Weight net kg

Note Degree°

100 1-0100-265-0012-00 1 Ext.

275 x a

100 1-0100-265-0149-00 1 Ext.

98 x 306

320

9,6

1-0100-265-0149-00 1-0125-265-0066-00

100 1-0100-265-0155-00 2 Ext.

155 x 375 420

13,0

100 1-0100-265-0154-00 2 ext.

92 x 344

376

11,1

125 1-0125-265-0017-00 1 Ext.

275 x a

125 1-0125-265-0066-00 1 Ext.

98 x 306

328

12,1

125 1-0125-265-0174-00 1 Ext.

221 x 337 389

15,1

125 1-0125-265-0222-00 2 Ext.

155 x 375 427

14,2

1-0100-265-0155-00 1-0125-265-0222-00

125 1-0125-265-0242-00 2 Ext.

92 x 344

376

13,0

SPECIAL PARTS

Nominal Diameter

Part No. / Drawing Reference

Matching to OEM Part. No.

Length mm

Ends Style (inlet – outlet) 4,5SK – 4,5SK (127 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric)

Dimension (a x b) mm

Weight net kg

Note

Degree°

Cifa 248837

100 1-0100-275-0008-00 Step Elbow

2 x 30

549 x 1155 22,0

Schwing 10185865 Schwing 10085478

125 1-0125-120-0041-00 Pipe with fins

200

7,2

Elbow with fin wheel

125 1-0125-270-0008-00

275 x 410 25,8

Other special parts available on request.

View weld END STYLES AND MEASUREMENTS

ESSERTWINPIPES.COM | 22

ESSER TWIN 700

CONCRETE

MAIN MENU

ESSER TWIN 700

REDUCERS FOR DECK & BOOM

Inlet Nominal Diameter

Outlet Nominal Diameter

Part No. / Drawing Reference

Ends Style (inlet – outlet)

Length mm

Matching to

Note

150

125

1-0150-210-0091-00

6,0SK – 5,5SK Max. 3000

Putzmeister Metric Putzmeister ZX

150

125

1-0150-210-0014-00

6,0SK22 – 5,5SK Max. 3000

150

125

1-0150-210-0086-00

6,0ZXV – 5,5SK Max. 3000

150

125

1-0150-210-0065-00 Schwing 6,0SCR – 5,5SK Max. 3000

Liebherr Cifa Sermac

150

125

1-0150-210-0094-00

6,0CBR – 5,5SK Max. 3000

Putzmeister Metric

137

125

1-0137-210-0003-00

6,0SK22 – 5,5SK 200

125

117

1-0125-210-0120-00

5,5SK – 5,5SK Max. 4500

Boom

125

112

1-0125-210-0119-00

5,5SK – 5,5SK Max. 3000

Boom

125

100

1-0125-210-0002-00

5,5SK – 4,5SK Max. 3000 Conical

125

100

1-0125-210-0035-00

5,5SK – 4,5SK Max. 3000 Conical

Straight inlet extension

125

100

1-0125-210-0083-00

5,5SK – 4,5SK Max. 6200

REDUCERS WITH CLEANING OPENING (BRANCH)

Inlet Nominal Diameter

Outlet Nominal Diameter

Part No. / Drawing Reference

Matching to OEM Part. No.

Ends Style (inlet – outlet)

Length mm

Putzmeister 412980 Putzmeister 291464002 Putzmeister 400554 Putzmeister 400586 Putzmeister 499600 Putzmeister 477807 Schwing 98388579 Schwing 10141645

150

125

1-0150-225-0014-00

6,0ZXV – 5,5SK 1200

1-0125-210-0083-00

150

125

1-0150-225-0010-00

6,0SK22 – 5,5SK 1200

150

100

1-0150-225-0012-00

6,0SK22 – 4,5SK 1200

150

125

1-0150-225-0013-00

6,0SK22 – 5,5SK 1200

150

125

1-0150-225-0027-00

6,0SK22 – 5,5SK 1000

150

100

1-0150-225-0012-01

6,0SK22 – 4,5SK 1000

1-0137-210-0003-00

150

125

1-0150-225-0033-00

6,0SCR – 5,5SK 340

150

125

1-0150-225-0004-02

6,0SCR – 5,5SK 1600

150

125

1-0150-225-0004-01 Schwing

6,0SCR – 5,5SK 1460

150

125

1-0150-225-0004-09 Schwing

6,0SCR – 5,5SK 1330

Schwing 10188941

150

125

1-0150-225-0004-03

6,0SCR – 5,5SK 1240

125

100

1-0125-225-0005-00

5,5SK – 4,5SK 1200

1-0125-225-0014-00

Other reducer lengths and end style designs available on request.

View weld END STYLES AND MEASUREMENTS

ESSERTWINPIPES.COM | 23

ESSER TWIN 700

CONCRETE

MAIN MENU

ESSER TWIN 900 – BACK ENDS

Matching to Schwing machines

1-0120-291-0413-00 1-0120-291-0409-00

1-0125-290-0402-00

1-0150-175-0039-00

1-0150-220-0003-13

1-0150-150-0014-00

1-0150-290-0007-00

1-0150-291-0002-01

Two-layer pipes. Hardness 67 HRC. Working pressure 85 bar / test pressure 170 bar. Pipes dimensions and weld ends matching to Schwing pipeline systems.

Part No. / Drawing Reference

Matching to OEM Part. No.

Ends Style (inlet – outlet)

Description

Dimension

Weight net.

Schwing 10198301 Schwing 10215985 Schwing 10204750 Schwing 10199943

1-0150-150-0014-00

DN150 PIPE

340 mm 6,0SCR – 6,0SCV

18,9 kg

1-0150-175-0039-00

DN150 TEE

340 mm 6,0SCR – 6,0SCV

31,8 kg

1-0150-290-0007-00

DN150 ELBOW

90°

6,0SCR – 6,0SCV

22,7 kg

1-0150-291-0002-01

DN150 ELBOW with extension

90°

6,0SCR – 6,0SCV

30,3 kg

Schwing cf. 10214688

1-0150-220-0003-13

DN150-125 REDUCER 1600 mm 6,0SCR – 5,5SK

73,9 kg

Schwing 10189904 Schwing 10191805 Schwing 10189901

1-0120-291-0413-00

DN125 ELBOW with extension

40°

5,5SK – 5,5SK

13,4 kg

1-0120-291-0409-00

DN125 ELBOW with extension

50°

5,5SK – 5,5SK

12,6 kg

1-0120-290-0402-00

DN125 ELBOW

45°

5,5SK – 5,5SK

7,9 kg

Other reducer lengths, elbows, and end style designs available on request.

View weld END STYLES AND MEASUREMENTS

ESSERTWINPIPES.COM | 24

ESSER TWIN 700

CONCRETE

MAIN MENU

ESSER TWIN 900 – BACK ENDS

Matching to Putzmeister machines

1-0120-291-0405-00

1-0150-292-0007-01

1-0120-291-0444-00

1-0150-220-0005-01

1-0150-290-0055-00

Two-layer pipes. Hardness 67 HRC. Working pressure 85 bar / test pressure 170 bar. Pipes dimensions and weld ends matching to Putzmeister pipeline systems.

Part No. / Drawing Reference

Matching to OEM Part. No.

Ends Style (inlet – outlet)

Description

Dimension

Weight net.

Putzmeister 519855 Putzmeister 445070 Putzmeister 441016 Putzmeister 429752 Putzmeister 536862

1-0180-292-0007-01

DN180-150 Swivel Elbow

90°

PM – 6,0ZXR

82,4 kg

1-0150-290-0055-00

DN150 Elbow

90°

6,0ZXV – 6,0ZXR

26,8 kg

1-0150-220-0005-01

DN150-125 Reducer

1200 mm 6,0ZXR – 5,5SK

56,0 kg

1-0120-291-0405-00

DN125 Elbow with extension

45°

5,5SK – 5,5SK

13,8 kg

1-0120-291-0444-00

DN125 Elbow with 2 extension

45°

5,5SK – 5,5SK

15,3 kg

Other reducer lengths, elbows, and end style designs available on request.

View weld END STYLES AND MEASUREMENTS

ESSERTWINPIPES.COM | 25

ESSER TWIN 700

CONCRETE

MAIN MENU

ESSER TWIN 900 – BACK ENDS

Matching to Liebherr machines

1-0120-290-0415-00

1-0150-220-0013-03

1-0180-292-0021-00

1-0150-290-0058-00

Two-layer pipes. Hardness 67 HRC. Working pressure 85 bar / test pressure 170 bar. Pipes dimensions and weld- ends matching to Liebherr pipeline systems.

Part No. / Drawing Reference

Matching to OEM Part. No.

Ends Style (inlet – outlet)

Description

Dimension

Weight net.

Liebherr B195243 Liebherr 12155705 Liebherr 12663103 Liebherr 12155706

1-0180-292-0021-00

DN180-150 Swivel Elbow

90°

LI – 6,0CBV

81,0 kg

1-0150-290-0058-00

DN150 Elbow

90°

6,0CBR – 6,0CBV

25,7 kg

1-0150-220-0013-03

DN150-125 Reducer

1500 mm 6,0CBR – 5,5SK

44,8 kg

1-0120-290-0415-00

DN125 Elbow

36°

5,5SK – 5,5SK

8,2 kg

Other reducer lengths, elbows, and end style designs available on request.

View Weld END STYLES AND MEASUREMENTS

ESSERTWINPIPES.COM | 26

ESSER TWIN 700

CONCRETE

MAIN MENU

ESSER TWIN 900 – BACK ENDS

Matching to Liebherr machines (v2)

1-0120-290-0415-00

1-0150-290-0058-00

1-0150-220-0013-03

1-0150-150-0034-01

1-0150-292-0229-00

1-0150-290-0058-00

Two-layer pipes. Hardness 67 HRC. Working pressure 85 bar / test pressure 170 bar. Pipes dimensions and weld ends matching to Liebherr pipeline systems.

Part No. / Drawing Reference

Matching to OEM Part. No.

Ends Style (inlet – outlet)

Description

Dimension

Weight net.

Liebherr 12155705 Liebherr 12162665 Liebherr 12165487 Liebherr 12663103 Liebherr 12155706

1-0150-290-0058-00

DN150 Elbow

90°

6,0CBR – 6,0CBV

25,7 kg

1-0150-150-0034-01

DN150 Pipe

267 mm 6,0CBR – 6,0CBV

11,8 kg

1-0150-292-0229-00

DN150 Branch Elbow

90°

6,0CBR – 6,0CBV

48,0 kg

1-0150-220-0013-03

DN150-125 Reducer

1500 mm 6,0CBR – 5,5SK

44,8 kg

1-0120-290-0415-00

DN125 Elbow

36°

5,5SK – 5,5SK

8,2 kg

Other reducer lengths, elbows, and end style designs available on request.

View weld END STYLES AND MEASUREMENTS

ESSERTWINPIPES.COM | 27

ESSER TWIN 700

CONCRETE

MAIN MENU

ESSER TWIN 900 – BACK ENDS

Matching to Cifa machines

1-0120-291-0486-00

1-0120-290-0253-00

1-0150-220-0046-01

1-0150-220-0013-01

1-0150-290-0253-00

Two-layer pipes. Hardness 67 HRC. Working pressure 85 bar / test pressure 170 bar. Pipes dimensions and weld ends matching to Cifa pipeline systems.

Part No. / Drawing Reference

Matching to OEM Part. No.

Ends Style (inlet – outlet)

Description

Dimension

Weight net.

1-0150-292-0003-00 Cifacf. 234277 DN150 Elbow with 2 extension

90°

6,0CBR – 6,0CBV

40,0 kg

1-0150-220-0013-01 Cifacf. 235147

DN150-125 Reducer

1287 mm 6,0CBR – 5,5SK

61,0 kg

1-0120-290-0253-00 Cifacf. 235013

DN125 Elbow

42°

5,5SK – 5,5SK

10,9 kg

Cifacf. S1026125 Cifacf. S1026121

1-0150-220-0046-01

DN150-125 Reducer

1286 mm 6,0CBR – 5,0CB

61,5 kg

1-0120-291-0486-00

DN125 Elbow with extension

42°

5,0CBN – 5,5SK

15,2 kg

Other reducer lengths, elbows, and end style designs available on request.

View weld END STYLES AND MEASUREMENTS

ESSERTWINPIPES.COM | 28

ESSER TWIN 700

CONCRETE

MAIN MENU

ESSER TWIN 900

DECK PIPES

Two-layer pipes for harsh conditions. Inner wear layer uniformly through-hardened to 67 HRC. Thick-walled design for the deck of the concrete pump. Available in nominal sizes DN100 and DN125. Working pressure 85 bar / test pressure 170 bar.

Wall Thickness mm (inner+outer wall)

Nominal Diameter

Part No. / Drawing Reference

Hardness (HRC)

Dimension (L) mm

Ends Style (inlet – outlet) 4,5SK – 4,5SK (127 mm Metric) 4,5SK – 4,5SK (127 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric)

Weight net kg

F.W.C. Weight kg / m

100 1-0100-117-5100-04 7,7 (4,5+3,2)

67 HRC

3000

62,85

39,8

100 1-0100-117-5100-00 7,7 (4,5+3,2)

67 HRC 120 < L < 6000

variable

39,8

125 1-0125-117-5000-56 8,6 (5,6+3,0)

67 HRC

3000

85,3

57,3

125 1-0125-117-5000-00 8,6 (5,6+3,0)

67 HRC 100 < L < 6000

variable

57,3

BOOM PIPES

Two-layer pipes for harsh conditions. Inner wear layer uniformly through-hardened to 67 HRC. Lightweight design for the boom of the concrete pump. Available in nominal sizes DN100, DN112, DN117 and DN125. Working pressure 85 bar / test pressure 170 bar.

Nominal Diameter

Part No. / Drawing Reference

Wall Thickness mm

Hardness (HRC)

Dimension mm

Ends Style (inlet – outlet) 4,5SK – 4,5SK (127 mm Metric) 4,5SK – 4,5SK (127 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric)

Weight net kg

F.W.C. Weight kg / m

100 1-0100-117-0002-01 4,0 (2,0+2,0)

67 HRC

3000

33,5

30,0

100 1-0100-117-0002-00 4,0 (2,0+2,0)

67 HRC 100 < L < 6000

variable

30,0

112 1-0112-117-2000-01 4,0 (2,0+2,0)

67 HRC

3000

37,6

36,0

112 1-0112-117-2011-00 4,0 (2,0+2,0)

67 HRC 100 < L < 6000

variable

36,0

ESSERTWINPIPES.COM | 29

ESSER TWIN 700

CONCRETE

MAIN MENU

ESSER TWIN 900

BOOM PIPES

Nominal Diameter

Part No. / Drawing Reference

Wall Thickness mm

Hardness (HRC)

Dimension mm

Weight net kg

F.W.C. Weight kg / m

117 1-0117-117-0030-01 3,5 (2,0+1,5)

67 HRC

3000

36,9

38,3

117 1-0117-117-0030-00 3,5 (2,0+1,5)

67 HRC 100 < L < 6000

variable

38,3

125 1-0125-117-7660-01 4,5 (3,0+1,5)

67 HRC

3000

45,2

43,5

125 1-0125-117-7681-00 4,5 (3,0+1,5)

67 HRC 100 < L < 6000

variable

43,5

125 1-0125-117-2001-01 4,0 (2,0+2,0)

67 HRC

3000

37,6

41,7

125 1-0125-117-7683-00 4,0 (2,0+2,0)

67 HRC 100 < L < 6000

variable

41,7

ESSER TWIN 900 XL

BOOM PIPES WITH INLET REINFORCEMENT

Two-layer pipes for harsh conditions. Inner wear layer uniformly through-hardened to 67 HRC. Boom pipe with special design: The inlet weld-end is reinforced with an XL extension to absorb wear loads caused by turbulences. This type of pipe is mounted exclusively behind elbows in the concrete pump boom. Available in nominal sizes DN112, DN117 and DN125. Working pressure 85 bar / test pressure 170 bar.

Nominal Diameter

Part No. / Drawing Reference

Wall Thickness mm

Hardness (HRC)

Dimension mm

Weight net kg

F.W.C. Weight kg / m

112 1-0112-117-7151-01 4,0 (2,0+2,0)

67 HRC

3000

38,5

36,3

112 1-0112-117-7151-00 4,0 (2,0+2,0)

67 HRC 200 < L < 6000

variable

36,3

117 1-0117-117-0100-01 3,5 (2,0+1,5)

67 HRC

3000

37,6

38,8

117 1-0117-117-0100-00 3,5 (2,0+1,5)

67 HRC 200 < L < 6000

variable

38,8

125 1-0125-117-7611-02 4,5 (3,0+1,5)

67 HRC

3000

46,3

43,9

125 1-0125-117-7611-00 4,5 (3,0+1,5)

67 HRC 200 < L < 6000

variable

43,9

125 1-0125-117-2001-01 4,0 (2,0+2,0)

67 HRC

3000

39,0

42,2

125 1-0125-117-7162-00 4,0 (2,0+2,0)

67 HRC 200 < L < 6000

variable

42,2

ESSERTWINPIPES.COM | 30

MAIN MENU

TWIN 900 XL PIPE BOOST PIPE PERFORMANCE WITH

ESSERTWINPIPES.COM | 31

ESSER TWIN 700

CONCRETE

MAIN MENU

ESSER TWIN 900 - ELBOWS

Two-layer elbows for harsh conditions. Inner wear layer with a hardness to 67 HRC. Elbows fitted with special CCI inserts. Working pressure 85 bar / test pressure 170 bar.

Nominal Diameter

Part No. / Drawing Reference

Ends Style (inlet – outlet) 4,5SK – 4,5SK (127 mm Metric) 4,5SK – 4,5SK (127 mm Metric) 4,5SK – 4,5SK (127 mm Metric) 4,5SK – 4,5SK (127 mm Metric) 4,5SK – 4,5SK (127 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric)

Dimension (a x b) mm

Height (h) mm

Weight net kg

Degree°

100 1-0100-290-0001-00 90

275 x 275

339

11,1

100 1-0100-290-0002-00 90

180 x 180

244

7,7

100 1-0100-290-0005-00 45

81 x 195

240

7,1

100 1-0100-290-0003-00 30

51 x 192

224

5,7

100 1-0100-290-0007-00 20

28 x 160

182

4,6

112 1-0112-290-0013-00 90

275 x 275

349

12,7

112 1-0112-290-0001-00 90

180 x 180

254

14,8

112 1-0112-290-0014-00 45

81 x 195

246

7,2

112 1-0112-290-0020-00 32,5

61 x 210

250

7,2

112 1-0112-290-0017-00 30

44 x 163

200

5,9

112 1-0112-290-0019-00 25

38 x 172

203

6,2

112 1-0112-290-0008-00 10

9 x 103

116

4,0

117 1-0117-290-0010-00 90

275 x 275

349

11,4

117 1-0117-290-0006-00 90

180 x 180

254

11,7

117 1-0117-290-0014-00 45

81 x 195

246

7,0

117 1-0117-290-0011-00 30

44 x 163

200

5,8

117 1-0117-290-0018-00 25

38 x 172

203

5,8

117 1-0117-290-0013-00 15

16 x 118

137

3,9

9 x 103

116

4,2

117 1-0117-290-0016-00 10

Other elbows available on request.

View weld END STYLES AND MEASUREMENTS

ESSERTWINPIPES.COM | 32

ESSER TWIN 700

CONCRETE

MAIN MENU

ESSER TWIN 900 - ELBOWS

Nominal Diameter

Part No. / Drawing Reference

Ends Style (inlet – outlet) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric)

Dimension (a x b) mm

Height (h) mm

Weight net kg

Degree°

125

1-0120-290-0400-00

275 x 275

349

13,9

125

1-0120-290-0409-00

180 x 180

254

11,2

125

1-0120-290-0268-00

161 x 279

343

12,5

125

1-0120-290-0410-00

52,5

129 x 262

321

11,2

125

1-0120-290-0402-00

81 x 195

246

7,9

125

1-0120-290-0405-00

32,5

61 x 210

250

8,2

125

1-0120-290-0403-00

44 x 163

200

6,2

125

1-0120-290-0260-00

43 x 161

198

7,5

125

1-0120-290-0407-00

38 x 140

177

5,3

125

1-0120-290-0411-00

38 x 172

203

6,4

125

1-0120-290-0418-00

27 x 151

176

5,6

125

1-0120-290-0258-00

17 x 131

150

6,6

125

1-0120-290-0412-00

16 x 118

137

5,3

125

1-0120-290-0433-00

15 x 173

186

6,6

Other elbows available on request.

View weld END STYLES AND MEASUREMENTS

ESSERTWINPIPES.COM | 33

ESSER TWIN 700

CONCRETE

MAIN MENU

ESSER TWIN 900 - IMPACT & TURRET ELBOWS

Two-layer elbows for heavy wear load situations. Inner wear layer with a thicker wall in the back. Elbows fitted with special CCI inserts with a hardness to 67 HRC. Working pressure 85 bar / test pressure 170 bar.

Nominal Diameter

Part No. /Drawing Reference

Ends Style (inlet – outlet) 5,5SK – 5,5SK (148 mm Metric) 5,5SK – 5,5SK (148 mm Metric)

Dimension (a x b) mm

Height (h) mm

Weight net kg

Note Degree°

Impact Elbow Turret Elbow

125 1-0120-292-0100-00

275 x 275 349 16,2

125 1-0120-292-0102-00

275 x 275 349 16,2

View weld END STYLES AND MEASUREMENTS

In most boom positions, the last and next to the last boom arm are showing downwards. The concrete flow will interrupt and the concrete falls vertically into this elbow. That causes an extremely high impact wear. We recommend using one impact elbow for pumps up to three boom arms. By four and more boom arms two impact elbows should be used. A comparably high wear load occurs with the 90- degree elbows in the turret. Due to the pulsating pump thrust, similar effects can occur as with the impact elbows in the boom. In this case here we recommend the use of special turret elbows. The second last elbow in the boom is exposed to extremely high wear.

ESSERTWINPIPES.COM | 34

ESSER TWIN 700

CONCRETE

MAIN MENU

ESSER TWIN 900 - ELBOWS WITH EXTENSIONS

Nominal Diameter

Part No. / Drawing Reference

Dimension (a x b) mm

Height (h) mm

Weight net kg

Note

Degree°

112

1-0112-291-0013-00

1 Ext.

275 x a

117

1-0117-291-0003-00

1 Ext.

275 x a

117

1-0117-291-0002-00

1 Ext.

221 x 337

389

13,1

125

1-0120-291-0406-00

1 Ext.

275 x a

125

1-0120-291-0409-00

1 Ext.

98 x 306

328

12,6

125

1-0120-291-0405-00

1 Ext.

221 x 337

389

13,8

125

1-0120-291-0413-00

1 Ext.

121 x 327

403

13,4w

125

1-0120-291-0444-00

2 Ext.

155 x 375

427

15,3

125

1-0120-291-0481-00

2 Ext.

92 x 344

376

14,6

Other angles available on request.

View weld END STYLES AND MEASUREMENTS

1-0120-291-0444-00

1-0112-291-0013-00 1-0117-291-0003-00 1-0120-291-0406-00

1-0117-291-0002-00 1-0120-291-0405-00

ESSERTWINPIPES.COM | 35

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